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Surface Integrity of Machined Structural Components

Surface Integrity of Machined Structural Components PDF Author: William P. Koster
Publisher:
ISBN:
Category : Metals
Languages : en
Pages : 376

Book Description
A program has been run to evaluate the effects of different metal removal methods and variations of these methods on surface integrity. Three alloys were studied: beta rolled Ti-6Al-4V; AISI 4340, quenched and tempered, 50 Rc; and Inconel 718, solution treated and aged. Various grinding procedures caused the titanium alloy to exhibit a fatigue strength range of 13 to 62 ksi. The fatigue strength of 4340 due to grinding variables ranged from 62 to 102 ksi, while Inconel 718 showed a range of 24 to 60 ksi. Abusive grinding conditions always resulted in fatigue strengths at the minimum of these ranges. Milling variables exhibited a fatigue strength range of 32 to 72 ksi in the beta rolled titanium alloy. EDM and ECM on Inconel 718 yielded 22 and 39 ksi, respectively, compared to 60 ksi for gentle grinding. Guidelines for processing aerospace hardware considering surface integrity requirements are presented in the report.

Surface Integrity of Machined Structural Components

Surface Integrity of Machined Structural Components PDF Author: William P. Koster
Publisher:
ISBN:
Category : Metals
Languages : en
Pages : 376

Book Description
A program has been run to evaluate the effects of different metal removal methods and variations of these methods on surface integrity. Three alloys were studied: beta rolled Ti-6Al-4V; AISI 4340, quenched and tempered, 50 Rc; and Inconel 718, solution treated and aged. Various grinding procedures caused the titanium alloy to exhibit a fatigue strength range of 13 to 62 ksi. The fatigue strength of 4340 due to grinding variables ranged from 62 to 102 ksi, while Inconel 718 showed a range of 24 to 60 ksi. Abusive grinding conditions always resulted in fatigue strengths at the minimum of these ranges. Milling variables exhibited a fatigue strength range of 32 to 72 ksi in the beta rolled titanium alloy. EDM and ECM on Inconel 718 yielded 22 and 39 ksi, respectively, compared to 60 ksi for gentle grinding. Guidelines for processing aerospace hardware considering surface integrity requirements are presented in the report.

Surface Integrity in Machining

Surface Integrity in Machining PDF Author: J. Paulo Davim
Publisher: Springer Science & Business Media
ISBN: 1848828748
Category : Technology & Engineering
Languages : en
Pages : 222

Book Description
"Surface Integrity in Machining" describes the fundamentals and recent advances in the study of surface integrity in machining processes. "Surface Integrity in Machining" gathers together research from international experts in the field. Topics covered include: the definition of surface integrity and its importance in functional performance; surface topography characterization and evaluation; microstructure modification and the mechanical properties of subsurface layers; residual stresses; surface integrity characterization methods; and surface integrity aspects in machining processes. A useful reference for researchers in tribology and materials, mechanical and materials engineers, and machining professionals, "Surface Integrity in Machining" can be also used as a textbook by advanced undergraduate and postgraduate students.

Thermal Machining Processes

Thermal Machining Processes PDF Author: Society of Manufacturing Engineers
Publisher:
ISBN:
Category : Technology & Engineering
Languages : en
Pages : 272

Book Description


Advanced Machining Processes of Metallic Materials

Advanced Machining Processes of Metallic Materials PDF Author: Wit Grzesik
Publisher: Elsevier
ISBN: 0444637206
Category : Technology & Engineering
Languages : en
Pages : 610

Book Description
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. - Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry - Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels - Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity

Machining of Metal Matrix Composites

Machining of Metal Matrix Composites PDF Author: J. Paulo Davim
Publisher: Springer Science & Business Media
ISBN: 0857299387
Category : Technology & Engineering
Languages : en
Pages : 170

Book Description
Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals involved with MMC applications. It can also be used to teach modern manufacturing engineering or as a textbook for advanced undergraduate and postgraduate engineering courses in machining, manufacturing or materials.

Machining Technology for Composite Materials

Machining Technology for Composite Materials PDF Author: H Hocheng
Publisher: Elsevier
ISBN: 0857095145
Category : Technology & Engineering
Languages : en
Pages : 488

Book Description
Machining processes play an important role in the manufacture of a wide variety of components. While the processes required for metal components are well-established, they cannot always be applied to composite materials, which instead require new and innovative techniques. Machining technology for composite materials provides an extensive overview and analysis of both traditional and non-traditional methods of machining for different composite materials.The traditional methods of turning, drilling and grinding are discussed in part one, which also contains chapters analysing cutting forces, tool wear and surface quality. Part two covers non-traditional methods for machining composite materials, including electrical discharge and laser machining, among others. Finally, part three contains chapters that deal with special topics in machining processes for composite materials, such as cryogenic machining and processes for wood-based composites.With its renowned editor and distinguished team of international contributors, Machining technology for composite materials is an essential reference particularly for process designers and tool and production engineers in the field of composite manufacturing, but also for all those involved in the fabrication and assembly of composite structures, including the aerospace, marine, civil and leisure industry sectors. - Provides an extensive overview of machining methods for composite materials - Chapters analyse cutting forces, tool wear and surface quality - Cryogenic machining and processes for wood based composites are discussed

Modern Machining Technology

Modern Machining Technology PDF Author: Bijoy Bhattacharyya
Publisher: Academic Press
ISBN: 012812895X
Category : Technology & Engineering
Languages : en
Pages : 782

Book Description
Modern Machining Technology: Advanced, Hybrid, Micro Machining and Super Finishing Technology explores complex and precise components with challenging shapes that are increasing in demand in industry. As the first book to cover all major technologies in this field, readers will find the latest technical developments and research in one place, allowing for easy comparison of specifications. Technologies covered include mechanical, thermal, chemical, micro and hybrid machining processes, as well as the latest advanced finishing technologies. Each topic is accompanied by a basic overview, examples of typical applications and studies of performance criteria. In addition, readers will find comparative advantages, model questions and solutions. - Addresses a broad range of modern machining techniques, providing specifications for easy comparison - Includes descriptions of the main applications for each method, along with the materials or products needed - Provides the very latest research in processes, including hybrid machining

Technical Abstract Bulletin

Technical Abstract Bulletin PDF Author:
Publisher:
ISBN:
Category : Science
Languages : en
Pages : 818

Book Description


Corrosion of Aluminum and Aluminum Alloys

Corrosion of Aluminum and Aluminum Alloys PDF Author: Joseph R. Davis
Publisher: ASM International
ISBN: 9781615032389
Category : Technology & Engineering
Languages : en
Pages : 338

Book Description


Metallurgy for the Non-Metallurgist, Second Edition

Metallurgy for the Non-Metallurgist, Second Edition PDF Author: Arthur C. Reardon
Publisher: ASM International
ISBN: 1615038450
Category : Metallurgy
Languages : en
Pages : 527

Book Description
The completely revised Second Edition of Metallurgy for the Non-Metallurgist provides a solid understanding of the basic principles and current practices of metallurgy. This major new edition is for anyone who uses, makes, buys or tests metal products. For both beginners and others seeking a basic refresher, the new Second Edition of the popular Metallurgy for the Non-Metallurgist gives an all-new modern view on the basic principles and practices of metallurgy. This new edition is extensively updated with broader coverage of topics, new and improved illustrations, and more explanation of basic concepts. Why are cast irons so suitable for casting? Do some nonferrous alloys respond to heat treatment like steels? Why is corrosion so pernicious? These are questions that can be answered in this updated reference with many new illustrations, examples, and descriptions of basic metallurgy.