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Solvent-free Additive Manufacturing of Electrodes for Li-ion Batteries

Solvent-free Additive Manufacturing of Electrodes for Li-ion Batteries PDF Author: Brandon Joshua Ludwig
Publisher:
ISBN:
Category :
Languages : en
Pages : 154

Book Description
"A new Li-ion battery electrode manufacturing process using a solvent free additive manufacturing method has been developed. Li-ion battery electrodes consist of active material particles, a binder additive, and a conductive additive. Traditionally, Li-ion battery electrodes are manufacturing using the "slurry casting" technique. In this method, the electrode materials are mixed with a solvent to create a slurry. Electrodes fabricated in this method are readily implemented for small platforms, such as portable electronics. However, this method isn't as economically viable in large platforms due to high material and manufacturing costs. High material and manufacturing costs are mostly attributed to the use of organic solvents, typically N-methyl-pyrrolidone, to dissolve the binder additive. A drying line is needed to evaporate the solvent from the electrode layer and an expensive recovery system is needed to collect the evaporated solvent. In total, the use of NMP attributes ~14.5% to the overall Li-ion battery cell costs. The solvent-free manufacturing method has been developed to eliminate these problems. In this method, the electrode materials are dry mixed and directly deposited on to the current collector. Therefore, uniform distribution of the electrode particles during the mixing process is the driving factor for the solvent-free additive manufactured batteries. The distribution of dry electrode materials was studied through experimental mixing studies, mixing models, and mixing simulations to better understand how the electrode material's surface properties effect the final distribution of electrode particles. Afterwards, Li-ion batteries were assembled with solvent-free manufactured electrodes and compared to slurry-cast electrodes with similar specifications"--Abstract, page

Solvent-free Additive Manufacturing of Electrodes for Li-ion Batteries

Solvent-free Additive Manufacturing of Electrodes for Li-ion Batteries PDF Author: Brandon Joshua Ludwig
Publisher:
ISBN:
Category :
Languages : en
Pages : 154

Book Description
"A new Li-ion battery electrode manufacturing process using a solvent free additive manufacturing method has been developed. Li-ion battery electrodes consist of active material particles, a binder additive, and a conductive additive. Traditionally, Li-ion battery electrodes are manufacturing using the "slurry casting" technique. In this method, the electrode materials are mixed with a solvent to create a slurry. Electrodes fabricated in this method are readily implemented for small platforms, such as portable electronics. However, this method isn't as economically viable in large platforms due to high material and manufacturing costs. High material and manufacturing costs are mostly attributed to the use of organic solvents, typically N-methyl-pyrrolidone, to dissolve the binder additive. A drying line is needed to evaporate the solvent from the electrode layer and an expensive recovery system is needed to collect the evaporated solvent. In total, the use of NMP attributes ~14.5% to the overall Li-ion battery cell costs. The solvent-free manufacturing method has been developed to eliminate these problems. In this method, the electrode materials are dry mixed and directly deposited on to the current collector. Therefore, uniform distribution of the electrode particles during the mixing process is the driving factor for the solvent-free additive manufactured batteries. The distribution of dry electrode materials was studied through experimental mixing studies, mixing models, and mixing simulations to better understand how the electrode material's surface properties effect the final distribution of electrode particles. Afterwards, Li-ion batteries were assembled with solvent-free manufactured electrodes and compared to slurry-cast electrodes with similar specifications"--Abstract, page

Additive Manufacturing of Customized Lithium-ion Batteries

Additive Manufacturing of Customized Lithium-ion Batteries PDF Author: Xiaowei Yu
Publisher:
ISBN:
Category :
Languages : en
Pages : 108

Book Description
"In the pasting decades, considerable efforts have been spent in developing the next-generation lithium-ion batteries (LIBs), from advanced active materials to new manufacturing methods. The development of additive manufacturing (AM) has brought new opportunities to LIBs. In this work, two AM methods are introduced for fabricating electrodes of LIBs. The first method is aerosol printing, which is a solvent-based wet additive method. Whereas the second method is a solvent-free, dry printing method. The commonly used materials for current collectors and active materials (including cathodes and anodes) of LIBs are aerosol printed and the electrochemical functionalities of the printed materials are found to be comparable to those by conventional slurry casting method. Thick electrodes by aerosol printing can deliver an areal capacity which is at least twice of those conventional slurry-casted electrodes. Furthermore, aerosol printing is utilized for the fabrication of customizable LIBs with arbitrary geometry on 3D structures due to its non-planar printing capability. The second AM method, solvent-free dry printing method eliminates the usage of organic solvents and significantly reduces the manufacturing costs. Another advantage of this method is the processability of thick electrodes with tunable porosity. The dry-printed electrodes exhibit much better high-rate performance than conventional slurry-casted electrodes. The dry-printed electrodes with varied porosity are also evaluated in terms of their high-rate performance. Granular models are developed to simulate the interfacial-energy-driven dry powder mixing process. The percolating behavior of the conductive additives during the calendaring process is also studied with the granular models"--Abstract, page iv.

Printed Batteries

Printed Batteries PDF Author: Senentxu Lanceros-Méndez
Publisher: John Wiley & Sons
ISBN: 1119287421
Category : Technology & Engineering
Languages : en
Pages : 270

Book Description
Offers the first comprehensive account of this interesting and growing research field Printed Batteries: Materials, Technologies and Applications reviews the current state of the art for printed batteries, discussing the different types and materials, and describing the printing techniques. It addresses the main applications that are being developed for printed batteries as well as the major advantages and remaining challenges that exist in this rapidly evolving area of research. It is the first book on printed batteries that seeks to promote a deeper understanding of this increasingly relevant research and application area. It is written in a way so as to interest and motivate readers to tackle the many challenges that lie ahead so that the entire research community can provide the world with a bright, innovative future in the area of printed batteries. Topics covered in Printed Batteries include, Printed Batteries: Definition, Types and Advantages; Printing Techniques for Batteries, Including 3D Printing; Inks Formulation and Properties for Printing Techniques; Rheological Properties for Electrode Slurry; Solid Polymer Electrolytes for Printed Batteries; Printed Battery Design; and Printed Battery Applications. Covers everything readers need to know about the materials and techniques required for printed batteries Informs on the applications for printed batteries and what the benefits are Discusses the challenges that lie ahead as innovators continue with their research Printed Batteries: Materials, Technologies and Applications is a unique and informative book that will appeal to academic researchers, industrial scientists, and engineers working in the areas of sensors, actuators, energy storage, and printed electronics.

Lithium-ion Batteries

Lithium-ion Batteries PDF Author: Perla B. Balbuena
Publisher: World Scientific
ISBN: 1860943624
Category : Science
Languages : en
Pages : 424

Book Description
This invaluable book focuses on the mechanisms of formation of a solid-electrolyte interphase (SEI) on the electrode surfaces of lithium-ion batteries. The SEI film is due to electromechanical reduction of species present in the electrolyte. It is widely recognized that the presence of the film plays an essential role in the battery performance, and its very nature can determine an extended (or shorter) life for the battery. In spite of the numerous related research efforts, details on the stability of the SEI composition and its influence on the battery capacity are still controversial. This book carefully analyzes and discusses the most recent findings and advances on this topic.

Ni-Co 2021: The 5th International Symposium on Nickel and Cobalt

Ni-Co 2021: The 5th International Symposium on Nickel and Cobalt PDF Author: Corby Anderson
Publisher: Springer Nature
ISBN: 3030656470
Category : Technology & Engineering
Languages : en
Pages : 351

Book Description
In this volume, operators, engineers, and researchers present information about all aspects of current processing technologies for nickel and cobalt, as well as emerging technologies for both metals. Contributions from industry and academia encompass metallurgical aspects of metals commonly associated with nickel and cobalt, such as copper and platinum group metals (PGMs). Specific focus areas of the collection include, but are not limited to mineral processing, metallurgy of nickel and cobalt ores, battery materials, recycling, recovery of associated byproducts and PGMs, and sulfide and laterite processing.

Additive-free Li4Ti5O12 Thick Electrodes for Li-ion Batteries with High Electrochemical Performance1

Additive-free Li4Ti5O12 Thick Electrodes for Li-ion Batteries with High Electrochemical Performance1 PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description


Handbook of Battery Materials

Handbook of Battery Materials PDF Author: Claus Daniel
Publisher: John Wiley & Sons
ISBN: 3527637192
Category : Technology & Engineering
Languages : en
Pages : 973

Book Description
A one-stop resource for both researchers and development engineers, this comprehensive handbook serves as a daily reference, replacing heaps of individual papers. This second edition features twenty percent more content with new chapters on battery characterization, process technology, failure mechanisms and method development, plus updated information on classic batteries as well as entirely new results on advanced approaches. The authors, from such leading institutions as the US National Labs and from companies such as Panasonic and Sanyo, present a balanced view on battery research and large-scale applications. They follow a distinctly materials-oriented route through the entire field of battery research, thus allowing readers to quickly find the information on the particular materials system relevant to their research.

Processing and Manufacturing of Electrodes for Lithium-Ion Batteries

Processing and Manufacturing of Electrodes for Lithium-Ion Batteries PDF Author: Jianlin Li
Publisher: Energy Engineering
ISBN: 9781839536694
Category : Technology & Engineering
Languages : en
Pages : 0

Book Description
A comprehensive and critical view on electrode processing and manufacturing for lithium-ion batteries; this book outlines the fabrication process from powder to cell formation, covers electrode processing and cell fabrication, technologies, processing cost, and scaling up from lab to pilot scale.

Electrode Materials for Energy Storage and Conversion

Electrode Materials for Energy Storage and Conversion PDF Author: Mesfin A. Kebede
Publisher:
ISBN: 9780367703042
Category : Electric batteries
Languages : en
Pages :

Book Description
"This book provides a comprehensive overview of the latest developments and materials used in electrochemical energy storage and conversion devices, including lithium ion batteries, sodium ion batteries, zinc ion batteries, supercapacitors, and conversion materials for solar and fuel cells. Chapters introduce the technologies behind each material, in addition to the fundamental principles of the devices and their wider impact and contribution to the field. This book will be an ideal reference for researchers and individuals working in industries working on energy storage and conversion technologies across physics, chemistry, and engineering"--

Green-Based Nanocomposite Materials and Applications

Green-Based Nanocomposite Materials and Applications PDF Author: Felipe Avalos Belmontes
Publisher: Springer Nature
ISBN: 3031184289
Category : Technology & Engineering
Languages : en
Pages : 440

Book Description
This book presents a review of preparation methods for environmentally friendly nanocomposite materials. It describes the combination of biodegradable and biocompatible polymer matrices with nanoparticles, leading to finished products preferably prepared by sustainable methods. The chapters also describe how the addition of synthetic or non-biodegradable particles can influence the properties of the final products. This book presents a general overview of the process from the preparation to the final applications of green nanocomposites. In addition, the book also details the trends, challenges, and prospects of this type of composites. The content can be divided into two sections. The first one presents a brief introduction about the importance of keeping the environment free of non-degradable pollutants. It also describes fundamentals, trends, and general applications of green materials. The second section focuses on the description of some of the green-based materials most used nowadays and other innovative materials, just like elastomers of natural origin. The book comprises the reintegration of these materials into the environment, followed by some biomedical, biological, and energy storage applications.