Author: Intratec
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 101
Book Description
This report presents a cost analysis of Sodium Polyacrylate production from glacial acrylic acid and sodium hydroxide. In this process, acrylic acid is partially neutralized by sodium hydroxide, yielding a solution of sodium acrylate monomers, which is subsequently polymerized to Sodium Polyacrylate. This report was developed based essentially on the following reference(s): (1) US Patent 6727345, issued to Nippon Shokubai in 2004 (2) US Patent 8742026, issued to BASF in 2014 Keywords: Superabsorbent Polymer, SAP, NaOH, Slush Powder, Saponification
Sodium Polyacrylate Production Process - Cost Analysis - Sodium Polyacrylate E21A
Author: Intratec
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 101
Book Description
This report presents a cost analysis of Sodium Polyacrylate production from glacial acrylic acid and sodium hydroxide. In this process, acrylic acid is partially neutralized by sodium hydroxide, yielding a solution of sodium acrylate monomers, which is subsequently polymerized to Sodium Polyacrylate. This report was developed based essentially on the following reference(s): (1) US Patent 6727345, issued to Nippon Shokubai in 2004 (2) US Patent 8742026, issued to BASF in 2014 Keywords: Superabsorbent Polymer, SAP, NaOH, Slush Powder, Saponification
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 101
Book Description
This report presents a cost analysis of Sodium Polyacrylate production from glacial acrylic acid and sodium hydroxide. In this process, acrylic acid is partially neutralized by sodium hydroxide, yielding a solution of sodium acrylate monomers, which is subsequently polymerized to Sodium Polyacrylate. This report was developed based essentially on the following reference(s): (1) US Patent 6727345, issued to Nippon Shokubai in 2004 (2) US Patent 8742026, issued to BASF in 2014 Keywords: Superabsorbent Polymer, SAP, NaOH, Slush Powder, Saponification
LLDPE Production via Slurry Process - Cost Analysis - LLDPE E21A
Author: Intratec
Publisher: Intratec Solutions
ISBN: 1945324759
Category : Business & Economics
Languages : en
Pages : 52
Book Description
This report presents a cost analysis of Linear Low Density Polyethylene (LLDPE) production from polymer grade (PG) ethylene and 1-hexene using a slurry process. The process examined is similar to Chevron Phillips process. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): (1) US Patent 20120282144, issued to Chevron in 2012; (2) US Patent 7629421, issued to Chevron in 2009 Keywords: Ethene, PE, Isobutane, Slurry Reactor, Loop Reactor
Publisher: Intratec Solutions
ISBN: 1945324759
Category : Business & Economics
Languages : en
Pages : 52
Book Description
This report presents a cost analysis of Linear Low Density Polyethylene (LLDPE) production from polymer grade (PG) ethylene and 1-hexene using a slurry process. The process examined is similar to Chevron Phillips process. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): (1) US Patent 20120282144, issued to Chevron in 2012; (2) US Patent 7629421, issued to Chevron in 2009 Keywords: Ethene, PE, Isobutane, Slurry Reactor, Loop Reactor
Impact Polypropylene via Gas Process - Cost Analysis - PP E21A
Author: Intratec
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 103
Book Description
This report presents a cost analysis of Polypropylene (PP) impact copolymer production from polymer grade (PG) propylene and ethylene using a gas phase polymerization process. The process examined is similar to LyondellBasell Spherizone process. This process is based on the polymerization of PG propylene and ethylene in a multi-zone circulating reactor. This report was developed based essentially on the following reference(s): Keywords: PG Propylene, Propene, Ethene, MZCR, Gas-Phase Reactor, Bimodal
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 103
Book Description
This report presents a cost analysis of Polypropylene (PP) impact copolymer production from polymer grade (PG) propylene and ethylene using a gas phase polymerization process. The process examined is similar to LyondellBasell Spherizone process. This process is based on the polymerization of PG propylene and ethylene in a multi-zone circulating reactor. This report was developed based essentially on the following reference(s): Keywords: PG Propylene, Propene, Ethene, MZCR, Gas-Phase Reactor, Bimodal
Chlorine Dioxide via Hydrochloric Acid Process - Cost Analysis - Chlorine Dioxide E21A
Author: Intratec
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 105
Book Description
This report presents a cost analysis of Chlorine Dioxide production from chlorine. The process examined is a typical hydrochloric acid-based reduction process integrated with a sodium chlorate production process via electrolysis. This report was developed based essentially on the following reference(s): "Chlorine Oxides and Chlorine Oxygen Acids", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Acid-Based Reduction, Electrolysis
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 105
Book Description
This report presents a cost analysis of Chlorine Dioxide production from chlorine. The process examined is a typical hydrochloric acid-based reduction process integrated with a sodium chlorate production process via electrolysis. This report was developed based essentially on the following reference(s): "Chlorine Oxides and Chlorine Oxygen Acids", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Acid-Based Reduction, Electrolysis
Granulated Urea from Ammonia via Self-Stripping Process - Cost Analysis - Urea E21A
Author: Intratec
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 102
Book Description
This report presents a cost analysis of Urea production from ammonia and carbon dioxide. The process examined is similar to Saipem's (formerly Snamprogetti) self-stripping process. In this process, ammonia and carbon dioxide are reacted to form ammonium carbamate intermediate, which is converted to Urea. The non-converted carbamate is stripped from the Urea solution by excess ammonia and decomposed back to ammonia and carbon dioxide, which are recycled to the Urea synthesis. After concentration and granulation steps, Urea Granules are obtained as final product. This report was developed based essentially on the following reference(s): (1) "Urea," Ullmann's Encyclopedia of Industrial Chemistry, 2010 (2) "Urea," Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition Keywords: NH3 Stripping, Self-Stripping, Fertilizers, Snamprogetti, Saipem, Urea Granules
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 102
Book Description
This report presents a cost analysis of Urea production from ammonia and carbon dioxide. The process examined is similar to Saipem's (formerly Snamprogetti) self-stripping process. In this process, ammonia and carbon dioxide are reacted to form ammonium carbamate intermediate, which is converted to Urea. The non-converted carbamate is stripped from the Urea solution by excess ammonia and decomposed back to ammonia and carbon dioxide, which are recycled to the Urea synthesis. After concentration and granulation steps, Urea Granules are obtained as final product. This report was developed based essentially on the following reference(s): (1) "Urea," Ullmann's Encyclopedia of Industrial Chemistry, 2010 (2) "Urea," Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition Keywords: NH3 Stripping, Self-Stripping, Fertilizers, Snamprogetti, Saipem, Urea Granules
Siloxanes Production Process - Cost Analysis - Siloxanes E21A
Author: Intratec
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 102
Book Description
This report presents a cost analysis of Hexamethyldisiloxane production. The process examined is a typical trimethylchlorosilane hydrolysis. This report was developed based essentially on the following reference(s): Keywords: Silicone, silane hydrolysis, siloxane, polysiloxane, silicone fluid, linear siloxane
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 102
Book Description
This report presents a cost analysis of Hexamethyldisiloxane production. The process examined is a typical trimethylchlorosilane hydrolysis. This report was developed based essentially on the following reference(s): Keywords: Silicone, silane hydrolysis, siloxane, polysiloxane, silicone fluid, linear siloxane
Titanium Dioxide Production Process - Cost Analysis - Titanium Dioxide E21A
Author: Intratec
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 101
Book Description
This report presents a cost analysis of Titanium Dioxide production from ilmenite. In this process, ilmenite is digested with sulfuric acid forming titanyl sulfate, which is converted to titanium hydroxide. Then, titanium hydroxide is calcinated to Titanium Dioxide. This report was developed based essentially on the following reference(s): "Pigments, Inorganic, 2. White Pigments", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Sulfate, Digestion, Hydrolysis, Calcination
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 101
Book Description
This report presents a cost analysis of Titanium Dioxide production from ilmenite. In this process, ilmenite is digested with sulfuric acid forming titanyl sulfate, which is converted to titanium hydroxide. Then, titanium hydroxide is calcinated to Titanium Dioxide. This report was developed based essentially on the following reference(s): "Pigments, Inorganic, 2. White Pigments", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Sulfate, Digestion, Hydrolysis, Calcination
Pentaerythritol Production Process - Cost Analysis - PER E21A
Author: Intratec
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 102
Book Description
This report presents a cost analysis of Pentaerythritol (PER) production starting from methanol and acetaldehyde. In this process, methanol is converted to Formaldehyde over a silver catalyst. The reaction product is distilled for methanol removal and recycle. The final product obtained is Formalin, a 37 wt% Formaldehyde solution, which is then combined with acetaldehyde for generating Pentaerythritol. This report was developed based essentially on the following reference(s): Keywords: PER, polyol, neopolyol esters, Formalin, silver catalyst, Uhde Inventa Fischer, EMS, formaldehyde solution, incomplete conversion
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 102
Book Description
This report presents a cost analysis of Pentaerythritol (PER) production starting from methanol and acetaldehyde. In this process, methanol is converted to Formaldehyde over a silver catalyst. The reaction product is distilled for methanol removal and recycle. The final product obtained is Formalin, a 37 wt% Formaldehyde solution, which is then combined with acetaldehyde for generating Pentaerythritol. This report was developed based essentially on the following reference(s): Keywords: PER, polyol, neopolyol esters, Formalin, silver catalyst, Uhde Inventa Fischer, EMS, formaldehyde solution, incomplete conversion
Crude Isophthalic Acid Production Process - Cost Analysis - IPA E21A
Author: Intratec
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 102
Book Description
This report presents a cost analysis of Crude Isophthalic Acid production from m-xylene. The process examined is a typical oxidation process. In this process, p-xylene is oxidized to Isophthalic Acid. The Isophthalic Acid is then separated from the solvent as a Crude Isophthalic Acid (CIA). No further process for purification via hydrogenation is included in this process. This report was developed based essentially on the following reference(s): Keywords: Unsaturated Polyester, UPR, Phthalic Acid, Meta-Xylene, CIA
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 102
Book Description
This report presents a cost analysis of Crude Isophthalic Acid production from m-xylene. The process examined is a typical oxidation process. In this process, p-xylene is oxidized to Isophthalic Acid. The Isophthalic Acid is then separated from the solvent as a Crude Isophthalic Acid (CIA). No further process for purification via hydrogenation is included in this process. This report was developed based essentially on the following reference(s): Keywords: Unsaturated Polyester, UPR, Phthalic Acid, Meta-Xylene, CIA
Sodium Hydroxide via Lime-Soda Process - Cost Analysis - Sodium Hydroxide E21A
Author: Intratec
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 102
Book Description
This report presents a cost analysis of Sodium Hydroxide production from lime and sodium carbonate. The process examined is a conventional lime-soda process. In this process, calcium hydroxide is generated by treating lime (calcium oxide) with water. Then, calcium hydroxide reacts with soda ash (sodium carbonate) forming sodium hydroxide and Calcium Carbonate. Precipitated calcium carbonate, in solid form, and Sodium Hydroxide solution (50 wt%) are obtained as final products. This report was developed based essentially on the following reference(s): Hou, T.P., "Manufacture of Soda: With Special Reference to the Ammonia Process", 1942 Keywords: Hydrated Lime, Slaked Lime, Slake, Calcium Oxide, Lime-Soda Process
Publisher: Intratec
ISBN:
Category : Business & Economics
Languages : en
Pages : 102
Book Description
This report presents a cost analysis of Sodium Hydroxide production from lime and sodium carbonate. The process examined is a conventional lime-soda process. In this process, calcium hydroxide is generated by treating lime (calcium oxide) with water. Then, calcium hydroxide reacts with soda ash (sodium carbonate) forming sodium hydroxide and Calcium Carbonate. Precipitated calcium carbonate, in solid form, and Sodium Hydroxide solution (50 wt%) are obtained as final products. This report was developed based essentially on the following reference(s): Hou, T.P., "Manufacture of Soda: With Special Reference to the Ammonia Process", 1942 Keywords: Hydrated Lime, Slaked Lime, Slake, Calcium Oxide, Lime-Soda Process