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Author: Suhas Kulkarni Publisher: Hanser ISBN: 9781569905869 Category : Injection molding of plastics Languages : en Pages : 367
Book Description
The book introduces the reader to the concepts of Scientific Molding and Scientific Processing for Injection Molding, geared towards developing a robust, repeatable, and reproducible (3Rs) molding process. The effects of polymer morphology, thermal transitions, drying, and rheology on the injection molding process are explained in detail. The development of a robust molding process is broken down into two sections and is described as the Cosmetic Process and the Dimensional Process. Scientific molding procedures to establish a 3R process are provided. The concept of Design of Experiments (DOEs) for and in injection molding is explained, providing an insight into the cosmetic and dimensional process windows. A plan to release qualified molds into production with troubleshooting tips is also provided. Topics that impact a robust process such as the use of regrind, mold cooling, and venting are also described. Readers will be able to utilize the knowledge gained from the book in their day-to-day operations immediately. The second edition includes a completely new chapter on Quality Concepts, as well as much additional material throughout the book, covering fountain flow, factors affecting post mold shrinkage, and factor selections for DOEs. There are also further explanations on several topics, such as in-mold rheology curves, cavity imbalances, intensification ratios, gate seal studies, holding time optimization of hot runner molds, valve gated molds, and parts with large gates. A troubleshooting guide for common molded defects is also provided. With the purchase of this book, you also receive a free personal access code to download the eBook.
Author: Suhas Kulkarni Publisher: Hanser ISBN: 9781569905869 Category : Injection molding of plastics Languages : en Pages : 367
Book Description
The book introduces the reader to the concepts of Scientific Molding and Scientific Processing for Injection Molding, geared towards developing a robust, repeatable, and reproducible (3Rs) molding process. The effects of polymer morphology, thermal transitions, drying, and rheology on the injection molding process are explained in detail. The development of a robust molding process is broken down into two sections and is described as the Cosmetic Process and the Dimensional Process. Scientific molding procedures to establish a 3R process are provided. The concept of Design of Experiments (DOEs) for and in injection molding is explained, providing an insight into the cosmetic and dimensional process windows. A plan to release qualified molds into production with troubleshooting tips is also provided. Topics that impact a robust process such as the use of regrind, mold cooling, and venting are also described. Readers will be able to utilize the knowledge gained from the book in their day-to-day operations immediately. The second edition includes a completely new chapter on Quality Concepts, as well as much additional material throughout the book, covering fountain flow, factors affecting post mold shrinkage, and factor selections for DOEs. There are also further explanations on several topics, such as in-mold rheology curves, cavity imbalances, intensification ratios, gate seal studies, holding time optimization of hot runner molds, valve gated molds, and parts with large gates. A troubleshooting guide for common molded defects is also provided. With the purchase of this book, you also receive a free personal access code to download the eBook.
Author: Robert A. Malloy Publisher: ISBN: 9783446404687 Category : Engineering design Languages : en Pages : 549
Book Description
The goal of the book is to assist the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for the production of plastic parts, a full understanding of the integrated design process presented is essential to achieving economic and functional design goals. Features over 425 drawings and photographs.
Author: Gary F. Schiller Publisher: Carl Hanser Verlag GmbH Co KG ISBN: 1569902569 Category : Technology & Engineering Languages : en Pages : 184
Book Description
This easy-to-understand guide provides the necessary information to implement a scientific molding program. It is a hands-on reference for people on the molding floor, including those previously lacking theoretical background or formal education. The book covers how the injection molding machine prepares the plastic and understanding of plastic flow. The functions of the main machine components are explained and understanding of correct procedures and testing is developed. Each step of the process is clearly explained in a step-by-step manner, and simple examples of important calculations are provided. The practical approach is augmented by useful guides for troubleshooting and machine set-up. An Excel spreadsheet with a process test and a machine performance test is available as bonus material. The 2nd edition has various updates, improvements, and corrections throughout. Contents 1. Injection Unit: Screw 2. Injection Unit: Barrel 3. Clamping Unit 4. Ejectors/Controllers, Human Machine Interface (HMI) 5. Machine Performance Testing 6. Process Development Test 7. Plastic Temperature 8. Plastic Flow 9. Plastic Pressure (Pack/Hold) 10. Cooling 11. Benchmarking the Injection Molding Process 12. Process Troubleshooting 13. What is Important on a Set-Up Sheet? 14. Commonly Used Conversion Factors and Formulas 15. Machine Set-Up 16. Things That Hurt the Bottom Line of a Company 17. Terms and Definitions
Author: Karl H. Koch Publisher: Springer Science & Business Media ISBN: 3662037726 Category : Science Languages : en Pages : 251
Book Description
This practice-oriented book introduces chemists, engineers and technicians to the strategies, techniques and efficiency of modern process analytical chemistry. The author targets in particular those professionals in SMEs who have to carry out process control tasks in a "solo-run".
Author: José R. Lerma Valero Publisher: ISBN: 9781569906897 Category : Languages : en Pages : 350
Book Description
Plastics Injection Molding: Scientific Molding, Recommendations, and Best Practices is a user-friendly reference book and training tool, with all the essentials to understand injection molding of plastics. It is a practical guide to refining and controlling the process, increasing robustness and consistency, increasing productivity and profitability, and reducing costs. This book contains structured information on process definitions and parameters, optimization methods, key points, interpretation of data sheets, among other useful recommendations regarding both technology and design. It also provides analysis of process deviation, defects, incidents, etc. as well as a section dedicated to material selection and comparison. It includes a bonus of downloadable Excel spreadsheets for application to scientific molding, process analysis, and optimization. This book is aimed at injection molding technicians, process engineers, quality engineers, mold designers, part designers, simulation engineers, team leaders, plant managers, and those responsible for purchasing plastic materials.
Author: Dr Subchan Subchan Publisher: John Wiley & Sons ISBN: 0470747684 Category : Technology & Engineering Languages : en Pages : 202
Book Description
Computational Optimal Control: Tools and Practice provides a detailed guide to informed use of computational optimal control in advanced engineering practice, addressing the need for a better understanding of the practical application of optimal control using computational techniques. Throughout the text the authors employ an advanced aeronautical case study to provide a practical, real-life setting for optimal control theory. This case study focuses on an advanced, real-world problem known as the “terminal bunt manoeuvre” or special trajectory shaping of a cruise missile. Representing the many problems involved in flight dynamics, practical control and flight path constraints, this case study offers an excellent illustration of advanced engineering practice using optimal solutions. The book describes in practical detail the real and tested optimal control software, examining the advantages and limitations of the technology. Featuring tutorial insights into computational optimal formulations and an advanced case-study approach to the topic, Computational Optimal Control: Tools and Practice provides an essential handbook for practising engineers and academics interested in practical optimal solutions in engineering. Focuses on an advanced, real-world aeronautical case study examining optimisation of the bunt manoeuvre Covers DIRCOL, NUDOCCCS, PROMIS and SOCS (under the GESOP environment), and BNDSCO Explains how to configure and optimize software to solve complex real-world computational optimal control problems Presents a tutorial three-stage hybrid approach to solving optimal control problem formulations
Author: National Research Council Publisher: National Academies Press ISBN: 0309176670 Category : Technology & Engineering Languages : en Pages : 228
Book Description
Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.
Author: Sinniah Ilanko Publisher: John Wiley & Sons ISBN: 1118984420 Category : Science Languages : en Pages : 252
Book Description
A presentation of the theory behind the Rayleigh-Ritz (R-R) method, as well as a discussion of the choice of admissible functions and the use of penalty methods, including recent developments such as using negative inertia and bi-penalty terms. While presenting the mathematical basis of the R-R method, the authors also give simple explanations and analogies to make it easier to understand. Examples include calculation of natural frequencies and critical loads of structures and structural components, such as beams, plates, shells and solids. MATLAB codes for some common problems are also supplied.
Author: Huamin Zhou Publisher: John Wiley & Sons ISBN: 0470602996 Category : Technology & Engineering Languages : en Pages : 40
Book Description
This book covers a wide range of applications and uses of simulation and modeling techniques in polymer injection molding, filling a noticeable gap in the literature of design, manufacturing, and the use of plastics injection molding. The authors help readers solve problems in the advanced control, simulation, monitoring, and optimization of injection molding processes. The book provides a tool for researchers and engineers to calculate the mold filling, optimization of processing control, and quality estimation before prototype molding.
Author: Jirí Jaromír Klemeš Publisher: Walter de Gruyter GmbH & Co KG ISBN: 3110306859 Category : Technology & Engineering Languages : en Pages : 268
Book Description
"The authors have provided all the elements required for complete understanding of the basic concepts in heat recovery and water minimization in chemical and related processes, and followed these with carefully selected and developed problems and solutions in order to ensure that the concepts delivered can be applied." Simon Perry, The University of Manchester. This graduate textbook covers fundamentals of the key areas of Process Integration and Intensification for intra-process heat recovery (Heat Integration), inter-process heat recovery and cogeneration (Total Site) as well as water conservation. Step by step working sessions are illustrated for deeper understanding of the taught materials. The textbook also provides a wealth of pointers as well as further information for readers to acquire more extensive materials on the diverse industrial applications and the latest development trends in Process Integration and Intensification. It is addressed to graduate students as well as professionals to help the effectively application of Process Integration and Intensification in plant design and operation.
Author: Suhas Kulkarni
Author: Suhas Kulkarni
Author: Robert A. Malloy
Author: Gary F. Schiller
Author: Karl H. Koch
Author: José R. Lerma Valero
Author: Dr Subchan Subchan
Author: National Research Council
Author: Sinniah Ilanko
Author: Huamin Zhou
Author: Jirí Jaromír Klemeš