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Author: Publisher: ISBN: Category : Concrete Languages : en Pages : 113
Book Description
Internally cured concrete has been rapidly emerging over the last decade as an effective way to improve the performance of concrete. Internal curing (IC) holds promise for producing concrete with an increased resistance to early-age cracking and enhanced durability. It is a simple and effective way to cure concrete.
Author: Publisher: ISBN: Category : Concrete Languages : en Pages : 113
Book Description
Internally cured concrete has been rapidly emerging over the last decade as an effective way to improve the performance of concrete. Internal curing (IC) holds promise for producing concrete with an increased resistance to early-age cracking and enhanced durability. It is a simple and effective way to cure concrete.
Author: Mohamed Sameer Afifi Publisher: ISBN: Category : Concrete Languages : en Pages : 218
Book Description
Abstract: Concrete curing is of paramount importance in order for concrete to meet performance requirements. Conventionally, curing has been conducted by means of water sparkling, wet burlap or a curing compound. For performance and environmental reasons, internal curing has been gaining increased attention. However, more data is needed for the effectiveness of this curing technique when used in various concrete mixtures. This investigation addresses potential utilization of internal curing in high performance concrete (HPC). Internal curing was introduced by means of three aggregates: perlite, pumice and recycled aggregates; all of which were incorporated into HPC mixtures. Conventional mixtures were prepared and were thoroughly cured either by water or by a curing compound or left non-cured. Fresh concrete and Hardened concrete properties were assessed including slump, unit weight, compressive and flexural strength, and durability tests as shrinkage assessment, rapid chloride permeability test (RCPT) and abrasion resistance. Experimental work is backed up with a simplified feasibility analysis with case study, incorporating initial and future costs to better judge potential of this technique. The outcome of this study uncovers that the addition of pre-wetted lightweight aggregates can prompt an enhancement in concrete workability and durability accompanied by a reduced shrinkage. Compressive and flexural strengths decreased with the increased replacement dosages, however several dosages were tested to reach a figure of optimum replacement. Results of this study reveal the potential of this technology in saving fresh water as well as the costs saved in maintenance and rehabilitation works.
Author: Faisal A. F. Qadri Publisher: ISBN: Category : Languages : en Pages :
Book Description
Environmental exposure is one of the primary causes of concrete pavement deterioration, specifically cyclic freezing and thawing, as is common in Kansas. Rehabilitation of deteriorated concrete pavement is a common pavement life-extension strategy, and a variety of rehabilitation techniques are often utilized depending on the level of pavement distress. Budgetary constraints, however, often dictate use of partial and full-depth patching methods to rehabilitate deteriorated concrete pavement rather than replace an entire road. For roadways with high traffic volume, patching is often done overnight within few hours. These repairs include removing the old concrete and preparing the location for new concrete, which must achieve at least 1,800 psi compressive strength 6 hours prior to opening to traffic to avoid compromising future durability. Current patches last less than 10 years despite a nominal 20-year service life. This study utilized an internal curing technique to produce durable high early strength concrete for patching. Because desorbing water throughout the concrete matrix improves the microstructure and reduces porosity, lightweight aggregates and crushed concrete aggregates were each used to desorb water and provide internal curing. Tests were conducted to evaluate compressive strength, autogenous shrinkage, length change, and freezing and thawing related to mass change, length change, and relative dynamic modulus of elasticity (RDME). In contrast to ASTM C157, which only measures drying shrinkage after 14 days of curing, autogenous shrinkage of concrete was measured in this study. KTMR-22, developed by the Kansas Department of Transportation, was used to evaluate freeze-thaw durability of internally cured repair mixtures because this method subjects test specimens to a much harsher test regimen than ASTM C666. For example, KTMR-22 utilizes 660 cycles that simulate 20 years of exposure to 33 cycles of freezing and thawing compared to ASTM-666 exposure of only 300 cycles. Results showed that the mixture made with lightweight aggregate and low cement content met all requirements for expansion and RDME. This mixture also had minimum autogenous shrinkage among all the mixtures.
Author: Norbert J. Delatte Publisher: ISBN: Category : Bridges Languages : en Pages : 148
Book Description
Early age cracking of bridge decks is a national problem, and may substantially reduce service lives and increase maintenance costs. Cracking occurs when the tensile stress exceeds the tensile strength of the concrete. This is a time-dependent phenomenon, since both the stress and strength change at early ages. Moisture loss increases stress (with increasing shrinkage) and impairs strength gain. Internal curing is one method that has been suggested to reduce early age bridge deck cracking, particularly of concretes with low water to cementitious materials (w/cm) ratios. Many state highway agencies have implemented high performance concrete (HPC) for bridge decks. The low permeability of HPC is used to protect reinforcing steel and prevent corrosion. However, if the concrete cracks, then the protection may be greatly diminished. Transverse cracks due to concrete shrinkage allow water and corrosive chemicals to quickly reach the reinforcing steel causing corrosion and shortening the lifespan of the bridge deck. Reducing shrinkage cracking has been the focus of recent research into mitigation strategies. One unintended consequence of the use of high performance concrete may be early-age cracking. Field studies have shown that, in some cases, high performance concrete bridge decks have cracked less than a year after placement. The use of internal curing to reduce autogenous shrinkage was investigated in this study. One method of internal curing was through the use of coarse aggregates with high absorption capacities. Another method discussed is the use of a partial replacement of the fine aggregate with a structural lightweight aggregate with a very high absorption capacity. Bridge deck cracking is also affected by the nominal maximum size coarse aggregate. The effect on shrinkage with increasing size is discussed. ODOT's District 12, located in Northeastern Ohio, found in an investigation of 116 HPC bridge decks placed between 1994 and 2001 that bridges with little or no cracking used coarse aggregate with an absorption> 1 %, while 75 % of bridges with unacceptable cracking used coarse aggregate with absorption 1 %. This report discusses the laboratory investigation of the field results to determine the better ways to prevent bridge deck cracking-- internal curing or paste reduction by using an aggregate blend. The laboratory investigation found that the strongest effect on cracking was due to the replacement of a small maximum size coarse aggregate with an optimized coarse aggregate gradation. Increasing the coarse aggregate absorption level from
Author: Timothy J. Barrett Publisher: ISBN: Category : Concrete Languages : en Pages : 483
Book Description
The Indiana Department of Transportation (INDOT) commissioned the construction of six bridge decks utilizing a new class of internally cured high performance concrete (IC HPC). The first four bridge decks were constructed in the summer of 2013, while the fifth was built in November of 2014 and the sixth is planned for the summer of 2015. These decks implement research findings presented in the FHWA/IN/JTRP-2010/10 report (Schlitter, Henkensiefken, et al. 2010) where internal curing was proposed as one method to reduce the potential for shrinkage cracking, leading to improved durability. In addition, the use of higher performance concrete mixtures and a new specification composed of prescriptive and performance based measures was implemented with the intention of extending the service life of the bridge decks. The objectives of this thesis are to provide documentation of the construction and performance of the IC HPC bridge decks cast in Indiana and provide a viable, practice-ready method for the assessment of the potential durability of these concretes. In fulfillment of these objectives, samples of the IC HPC used in construction were compared to a reference high performance concrete (HPC) which did not utilize internal curing and was made by the same producer with the same constituent materials. The samples collected in the field were transported to the laboratory where the mechanical performance, resistance to chloride ingress, and potential for shrinkage and cracking was assessed. Using experimental results and mixture proportions, the diffusion based service life of the bridge decks was able to be estimated. The construction process was documented for first four bridge decks made using internal cured high performance concrete (IC HPC). These concretes were able to be designed, batched, and placed and are now in service. While avoidable issues were observed during batching construction related to corrections of batching water, batching tolerances and fluctuations in air content (which apply to any concrete), the IC HPC was able to be batched and placed using slight modifications to conventional methods. The production of the IC HPC mixtures was implemented using a mixed specification using prescriptive and performance based measures representing an improvement on previous specifications which did not specifically have provisions that consider durability. To aid in the implementation of internal curing in the field, a new quality control technique for lightweight aggregate utilizing a centrifuge has been implemented is now standardized in Indiana Testing Method 222 (Miller, Barrett, et al. 2014). The results of laboratory testing indicate that the compressive strength, modulus of elasticity, and tensile strength of the IC HPC mixtures was not substantially different than the HPC mixtures and as such current codified equations are able to be used to predict the modulus of elasticity and tensile strength if the compressive strength is known. The diffusion of chlorides in these concretes was assessed, where it was shown that each of the mixtures tested had a charge passed in the rapid chloride permeability test of less than 1500 C at 91 days (AASHTO T277-07 2007); additional testing provided equivalent results when performing the Nordtest (NT Build 492 1999), Stadium migration test , or electrical resistivity test. Using experimental results which determined the chloride diffusion and permeability, the diffusion based service life of the IC HPC bridge decks was estimated to be between approximately 60 to 90 years, compared to approximately 18 years for the conventional class C bridge deck concrete used in Indiana. The susceptibility to early age shrinkage and cracking was evaluated where it was shown that IC HPC concretes exhibited a reduction in early age shrinkage of 70 to 90%, resulting in a reduction in residual stresses of 80% or more while reducing thermally induced stress by up to 55% when compared to HPC mixtures. Collectively, these results indicate that the IC HPC mixtures that were produced as a part of this study exhibit the potential of for substantially increased service life while markedly reducing the potential for early age cracking. The second phase of this thesis investigated the role of initial sample conditioning and the effect of changes in degree of saturation on the measured electrical resistivity, where a new function was developed to describe this relationship in air entrained concretes. The consistency and variability in the determination of the chloride diffusion coefficient was investigated through standardized testing methods, where it was shown that the coefficient of variation associated with the accelerated tests was approximately 15% or less and are dependent on the test. Chloride profile measurements made on cores taken from samples which were exposed with a known deicing solution and the temperature fluctuations of West Lafayette, Indiana indicated that on average, the coefficient of variation for determining the apparent chloride diffusion coefficient under is 30% or less. In addition, the use of resistivity measurements on sealed samples was used to evaluate the variability of the concrete produced throughout the construction of the fifth IC HPC bridge deck while comparisons of the samples from the first four bridge decks produced in the laboratory and in the field were also made. The results indicated that the coefficient of variation associated with the resistivity measurements made on the fifth bridge deck was less than 5%, while experimental results indicated that industrial production consistently results in lower performance as measured by the resistivity test when compared to laboratory production. In this study it was also shown that measurements of mechanical properties are not indicative of the potential durability of the concrete. The conclusions of this thesis and the findings presented in the FHWA/IN/JTRP-2010/10 report (Schlitter, Henkensiefken, et al. 2010) and the CDOT-2014-3 report (Jones et al. 2014) indicate that internal curing is a practice-ready, engineered solution that may lead to the production of higher performance concretes which have a reduced potential for cracking. To aid in the implementation of internal curing in practice, spreadsheets which automate calculations necessary for quality control for lightweight aggregates, mixture proportioning, and moisture adjustments have been developed by Miller (2014) and have been made available with the report documenting the construction of the first four bridge decks (Barrett et al. 2015). This thesis also provided the framework for a durability based design approach using sealed electrical resistivity measurements which may be implemented in practice. This method has been shown to be a viable way to rapidly evaluate the chloride diffusion coefficient of concrete and is appropriate for testing large numbers of samples during construction. It is recommended that the approach outlined in this work be implemented in performance based specifications in lieu of other accelerated testing methods which define the performance of the concrete based on the result of that test. Finally, it should be emphasized that the implementation of technologies such as those that are presented in this thesis alone does not guarantee higher performance, as the production of such concrete requires a degree of technical competence in design, production, and construction of concrete materials. As is the case with the production of any concrete, internally cured or not, performance will be directly tied to the careful accounting of water, be it on the surface of aggregates, in the mixing drum after washing, or elsewhere. Special attention should be paid to the proper operation of batching systems, while placement techniques should be reviewed to minimize unwanted effects, and proper finishing and curing techniques must always be practiced. Only after performing the basics of concrete production properly will the full benefits of internal curing be actualized.
Author: Mohammad Abdul Mannan Publisher: Nova Science Publishers ISBN: 9781536109009 Category : Gardening Languages : en Pages : 332
Book Description
Author Biography: Dr. Mohammad Abdul Mannan was born at a simple family of a small village, Aktarpur, Rangiarpota, Jibonnagar, Chuadanga, Bangladesh. He has obtained B.Sc. (Civil Engineering) degree with first class, MSc in Civil Engineering and PhD in Concrete technology. He has started carrier as lecturer at BIT Rajshahi (now RUET), Bangladesh followed by AJP consulting firm, then Universiti Malaysia Sabah (UMS) and is now a Professor of Department of Civil Engineering, Universiti Malaysia Sarawak, Malaysia. He is the inventor of few construction products. Based on 30 years of experience in teaching, professional practice and research, his vision is to be excellence in research on Innovative Construction Material and Structure. Book Description: Due to a high demand in construction and furniture industries worldwide, natural resources such as stones and wood as non-renewable resources are being depleted. Thus, researchers are focusing on renewable resources as alternative materials. As such, the utilisation of abundant solid wastes and byproducts, which are discharged from agriculture, industry and municipalities present an alternative to the conventional materials for the construction and furniture industries. These solid wastes and byproducts, when properly processed have shown to be effective and can readily meet design specifications. Agricultural solid wastes from oil palm distributors such as Oil Palm Shell (OPS) and Empty Fruit Bunch (EFB), which are abundant in agro-based countries, present an interesting alternative to the conventional aggregate in lightweight concrete and artificial plank production, respectively. At present, palm oil producing countries are Barkina Faso, Benin, Burundi, Cameroon, Central African Republic, Colombia, Costa Rica, C�te d'Ivoire, Democratic Republic of Congo, Ecuador, Equatorial Guinea, Gabon, Gambia, Ghana, Guinea Bissau, Guinea, Honduras, India, Indonesia, Liberia, Malaysia, Mexico, Nigeria, Papua New Guinea, Peru, Republic of Congo, Senegal, Sierra Leone, Tanzania, Thailand, Togo, Uganda, Venezuela and others. In Malaysia, oil palm plantations cover over 5 million hectares, and annual production of OPS as solid waste from 450 oil palm mills is more than 6 million tons. This large amount of OPS as a renewable green aggregate can contribute to overcoming the over dependence on depletable resources for concrete production. The civil engineering projects are of a larger scale; they need sustainable materials in order to gain a greater momentum of growth. The major technical characteristics of OPS solid waste must be primarily understood before each particular use. Therefore, there is a need to highlight the importance of OPS to be used in the construction industry.
Author: Kyllastinen Karri Publisher: LAP Lambert Academic Publishing ISBN: 9783659662669 Category : Languages : en Pages : 92
Book Description
Internal curing was used already in the Roman times, for example the famous Pantheon building is done partly with internally cured concrete. The external curing of concrete such as fogging the surface only achieves the surface of the concrete, with internal curing the whole 3-dimensional microstructure of the concrete could be cured. The objective of this thesis was to study the impact of internal curing on compressive strength, tensile/flexural strength and drying shrinkage. The goal was also to determine which grain sizes lightweight aggregates will be the best in internal curing use. In this thesis the internal curing is done with lightweight aggregates. The obtained tests results showed that the best grain size of lightweight aggregates for internal curing are 0-2 mm and 2-4 mm. The usage of these sizes enabled to produce concrete having similar mechanical properties to normal concretes but significantly reduced drying shrinkage.
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Author: Mohamed Sameer Afifi
Author: Faisal A. F. Qadri
Author: Norbert J. Delatte
Author: Timothy J. Barrett
Author: Mohammad Abdul Mannan
Author: Ole Mejlhede Jensen
Author: John Schlitter
Author: ACI Committee 308
Author: Kyllastinen Karri