Finite Element Analysis of Residual Stress Generation During Spot Welding and Its Affect on Fatigue Behavior of Spot Welded Joints PDF Download

Author: Xin Long
Publisher:
ISBN:
Category : Electric welding
Languages : en
Pages :

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Book Description
This dissertation presents the finite element based prediction of residual stress generation in a spot welded joint during the spot welding process and the effects of residual stress on fatigue behavior of a spot welded joint. Spot welded advanced high strength steels, namely dual phase DP600 GI and transformation induced plasticity TRIP600 steels were investigated for their fatigue life, microstructure changes and fatigue fracture mechanisms to develop design data for possible application in future light weight and more fuel efficiency automobiles.

Author: Paolo Ferro
Publisher: BoD – Books on Demand
ISBN: 178923106X
Category : Technology & Engineering
Languages : en
Pages : 164

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Book Description
The ability to quantify residual stresses induced by welding processes through experimentation or numerical simulation has become, today more than ever, of strategic importance in the context of their application to advanced design. This is an ongoing challenge that commenced many years ago. Recent design criteria endeavour to quantify the effect of residual stresses on fatigue strength of welded joints to allow a more efficient use of materials and a greater reliability of welded structures. The aim of the present book is contributing to these aspects of design through a collection of case-studies that illustrate both standard and advanced experimental and numerical methodologies used to assess the residual stress field in welded joints. The work is intended to be of assistance to designers, industrial engineers and academics who want to deepen their knowledge of this challenging topic.

Author: E. Niemi
Publisher: Woodhead Publishing
ISBN: 1845696662
Category : Technology & Engineering
Languages : en
Pages : 56

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Book Description
This report provides background and guidance on the use of the structural hot spot stress approach to the fatigue design of welded components and structures. It complements the IIW recommendations for 'Fatigue Design of Welded Joints and Components' and extends the information provided in the IIW recommendations on 'Stress Determination for Fatigue Analysis of Welded Components'. This approach is applicable to cases of potential fatigue cracking from the weld toe. It has been in use for many years in the context of tubular joints. The present report concentrates on its extension to structures fabricated from plates and non-tubular sections.Following an explanation of the structural hot spot stress, its definition and its relevance to fatigue, the authors describe methods for its determination. Stress determination from both finite element analysis and strain gauge measurements is considered. Parametric formulae for calculating stress increases due to misalignment and structural discontinuities are also presented. Special attention is paid to the use of finite element stress analysis and guidance is given on the choice of element type and size for use with either solid or shell elements. Design S-N curves for use with the structural hot spot stress are presented for a range of weld details. Finally, practical application of the recommendations is illustrated in two case studies involving the fatigue assessment of welded structures using the structural hot spot stress approach. - Provides practical guidance on the application of the structural hot-spot stress approach - Discusses stress determination from both finite element analysis and strain gauge measurements - Practical application of the recommendations is illustrated in two case studies

Author: E. Niemi
Publisher: Woodhead Publishing
ISBN: 9781855732131
Category : Technology & Engineering
Languages : en
Pages : 80

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Book Description
This report introduces definitions of the terminology relevant to stress determination for fatigue analysis of welded components. The various stress concentrations, stress categories and fatigue analysis methods are defined. Fatigue analysis methods considered are nominal stress, hot spot stress, notch stress, notch strain and fracture mechanics approaches. The report also contains comprehensive recommendations concerning the application of finite element methods and experimental methods for stress determination. It is intended for fatigue design of common welded structures, such as cranes, excavators, vehicle frames, bridges, ship hulls, offshore structures etc. fabricated from materials at least 3mm thick. In general, attention is focused on weld details which give rise to fatigue cracking from the surface, notably from the weld toe.

Author: Dieter Radaj
Publisher: Woodhead Publishing
ISBN: 1845691881
Category : Technology & Engineering
Languages : en
Pages : 661

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Book Description
Local approaches to fatigue assessment are used to predict the structural durability of welded joints, to optimise their design and to evaluate unforeseen joint failures. This standard work provides a systematic survey of the principles and practical applications of the various methods. It covers the hot spot structural stress approach to fatigue in general, the notch stress and notch strain approach to crack initiation and the fracture mechanics approach to crack propagation. Seam-welded and spot-welded joints in structural steels and aluminium alloys are also considered.This completely reworked second edition takes into account the tremendous progress in understanding and applying local approaches which has been achieved in the last decade. It is a standard reference for designers, structural analysts and testing engineers who are responsible for the fatigue-resistant in-service behaviour of welded structures. - Completely reworked second edition of a standard work providing a systematic survey of the principles and practical applications of the various methods - Covers the hot spot structural stress approach to fatigue in general, the notch stress and notch strain approach to crack initiation and the fracture mechanics approach to crack propagation. - Written by a distinguished team of authors

Author: Nancy Sottos
Publisher: Springer
ISBN: 3319069896
Category : Science
Languages : en
Pages : 202

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Book Description
Experimental and Applied Mechanics, Volume 6: Proceedings of the 2014 Annual Conference on Experimental and Applied Mechanics, the sixth volume of eight from the Conference, brings together contributions to important areas of research and engineering. The collection presents early findings and case studies on a wide range of topics, including: Advances in Residual Stress Measurement Methods Residual Stress Effects on Material Performance Inverse Problems and Hybrid Techniques Thermoelastic Stress Analysis Infrared Techniques Research in Progress Applications in Experimental Mechanics

Author: Gkatzogiannis, Stefanos
Publisher: KIT Scientific Publishing
ISBN: 3731510669
Category : Technology & Engineering
Languages : en
Pages : 316

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Book Description
Research goal of the present monograph is the establishment of an efficient engineering approach, which will include straightforward but accurate simulation models, in order to estimate the residual stress fields of welded joints introduced during welding and their post-weld treatment with High Frequency Hammer Peening. The present subject lies on the intersection of structural engineering, material science and computational mechanics.

Author: Erkki Niemi
Publisher: Springer
ISBN: 9811055688
Category : Technology & Engineering
Languages : en
Pages : 85

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Book Description
This book provides background and guidance on the use of the structural hot-spot stress approach to fatigue analysis. The book also offers Design S-N curves for use with the structural hot-spot stress for a range of weld details, and presents parametric formulas for calculating stress increases due to misalignment and structural discontinuities. Highlighting the extension to structures fabricated from plates and non-tubular sections. The structural hot-spot stress approach focuses on cases of potential fatigue cracking from the weld toe and it has been in use for many years in tubular joints. Following an explanation of the structural hot-spot stress, its definition and its relevance to fatigue, the book describes methods for its determination. It considers stress determination from both finite element analysis and strain gauge measurements, and emphasizes the use of finite element stress analysis, providing guidance on the choice of element type and size for use with either solid or shell elements. Lastly, it illustrates the use of the recommendations in four case studies involving the fatigue assessment of welded structures using the structural hot-spot stress

Author: A. F. Hobbacher
Publisher: Springer
ISBN: 3319237578
Category : Technology & Engineering
Languages : en
Pages : 153

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Book Description
This book provides a basis for the design and analysis of welded components that are subjected to fluctuating forces, to avoid failure by fatigue. It is also a valuable resource for those on boards or commissions who are establishing fatigue design codes. For maximum benefit, readers should already have a working knowledge of the basics of fatigue and fracture mechanics. The purpose of designing a structure taking into consideration the limit state for fatigue damage is to ensure that the performance is satisfactory during the design life and that the survival probability is acceptable. The latter is achieved by the use of appropriate partial safety factors. This document has been prepared as the result of an initiative by Commissions XIII and XV of the International Institute of Welding (IIW).

Author: Dieter Radaj
Publisher: Woodhead Publishing
ISBN: 9781855734036
Category : Technology & Engineering
Languages : en
Pages : 476

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Book Description