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Brake Rotor Design and Comparison Using Finite Element Analysis

Brake Rotor Design and Comparison Using Finite Element Analysis PDF Author: Kenneth Domond
Publisher:
ISBN: 9781124437507
Category :
Languages : en
Pages : 84

Book Description
Disc brake technology used for mountain bikes, and mountain bike technology in general, has improved significantly as the sport of mountain biking has evolved. Disc brakes on bicycles are relatively new compared to their use on other vehicles. Rotor design is varied for rotors of the same intended use for many companies; some still use the same initial rotor designs that were introduced over a decade ago. Through the finite element analysis and optimization process, understanding the difficulties of designing disc brake rotors and the validity of certain design trends in current disc brake rotors is pursued. Additionally, this investigation uses finite element methods to design and optimize a mountain bike disc brake rotor using topology optimization. More specifically, the goal is to design a lighter rotor that maintains similar structural performance as rotors that are currently commercially available. The new rotor design was compared to two existing rotor geometries. The strength of the new rotor is comparable to existing rotors A and B. Weight improvements of 14.3% and 12.4% over rotor A and Rotor B, respectively, are realized.

Brake Rotor Design and Comparison Using Finite Element Analysis

Brake Rotor Design and Comparison Using Finite Element Analysis PDF Author: Kenneth Domond
Publisher:
ISBN: 9781124437507
Category :
Languages : en
Pages : 84

Book Description
Disc brake technology used for mountain bikes, and mountain bike technology in general, has improved significantly as the sport of mountain biking has evolved. Disc brakes on bicycles are relatively new compared to their use on other vehicles. Rotor design is varied for rotors of the same intended use for many companies; some still use the same initial rotor designs that were introduced over a decade ago. Through the finite element analysis and optimization process, understanding the difficulties of designing disc brake rotors and the validity of certain design trends in current disc brake rotors is pursued. Additionally, this investigation uses finite element methods to design and optimize a mountain bike disc brake rotor using topology optimization. More specifically, the goal is to design a lighter rotor that maintains similar structural performance as rotors that are currently commercially available. The new rotor design was compared to two existing rotor geometries. The strength of the new rotor is comparable to existing rotors A and B. Weight improvements of 14.3% and 12.4% over rotor A and Rotor B, respectively, are realized.

Comparison of Composite Rotor Blade Models

Comparison of Composite Rotor Blade Models PDF Author: Robert V. Hodges
Publisher:
ISBN:
Category : Rotors
Languages : en
Pages : 20

Book Description


Finite Element Analysis of Innovated Design of Racing Brake Calipers

Finite Element Analysis of Innovated Design of Racing Brake Calipers PDF Author: Parshant Tyagi
Publisher:
ISBN:
Category : Electronic dissertations
Languages : en
Pages : 132

Book Description
[Author abstract] The work in this study involves a conceptual design of a disc brake system. Disc brakes offer higher performance braking, simpler design, lighter weight, and better resistance to water interference than drum brakes. The objective is to find out the best conceptual caliper model design, with different materials and by subjecting them to same loading conditions, takin displacements and stresses into account. The study utilized different materials for three different conceptual models. The materials that were analyzed were Aluminum 2219-T87, Aluminum 6061-T651 and Graphite Silicon Carbide Aluminum Metal Matrix Composite (GrA-Ni). All the three different brake calipers were subjected to the same load conditions for each new material. The results were analyzed for given set of load conditions and were studied for displacements and stresses. The calipers were analyzed for pressure and tangential loads and the results were studied for deformation of the caliper body under stress. The results for the different models with different materials were compared to conclude the model with lowest deformation under same loading conditions.

Optimum Design of Axisymmetric Structures Subjected to Thermal Loading (friction Brakes)

Optimum Design of Axisymmetric Structures Subjected to Thermal Loading (friction Brakes) PDF Author: Abdalla Mohamed Ali Elbella
Publisher:
ISBN:
Category : Brakes
Languages : en
Pages : 680

Book Description


Rotors: Stress Analysis and Design

Rotors: Stress Analysis and Design PDF Author: Vincenzo Vullo
Publisher: Springer Science & Business Media
ISBN: 8847025621
Category : Science
Languages : en
Pages : 358

Book Description
Stress and strain analysis of rotors subjected to surface and body loads, as well as to thermal loads deriving from temperature variation along the radius, constitutes a classic subject of machine design. Nevertheless attention is limited to rotor profiles for which governing equations are solvable in closed form. Furthermore very few actual engineering issues may relate to structures for which stress and strain analysis in the linear elastic field and, even more, under non-linear conditions (i.e. plastic or viscoelastic conditions) produces equations to be solved in closed form. Moreover, when a product is still in its design stage, an analytical formulation with closed-form solution is of course simpler and more versatile than numerical methods, and it allows to quickly define a general configuration, which may then be fine-tuned using such numerical methods. In this view, all subjects are based on analytical-methodological approach, and some new solutions in closed form are presented. The analytical formulation of problems is always carried out considering actual engineering applications. Moreover, in order to make the use of analytical models even more friendly at the product design stage, a function is introduced whereby it is possible to define a fourfold infinity of disk profiles, solid or annular, concave or convex, converging or diverging. Such subjects, even derived from scientific authors’ contributions, are always aimed at designing rotors at the concept stage, i.e. in what precedes detailed design. Among the many contributions, a special mention is due for the following: linear elastic analysis of conical disks and disks with variable profile along its radius according to a power of a linear function, also subjected to thermal load and with variable density; analysis of a variable-profile disk subjected to centrifugal load beyond the material's yield point, introducing the completely general law expressed by a an n-grade polynomial; linear elastic analysis of hyperbolic disk, subjected to thermal load along its radius; linear elastic analysis of a variable-thickness disk according to a power of a linear function, subjected to angular acceleration; etc.

Brake Design and Safety

Brake Design and Safety PDF Author: Rudolf Limpert
Publisher: SAE International
ISBN: 0768027101
Category : Technology & Engineering
Languages : en
Pages : 542

Book Description
This book was written to help engineers to design safer brakes that can be operated and maintained easily. All the necessary analytical tools to study and determine the involvement of brakes in accident causation are included as well as all essential concepts, guidelines, and design checks.

Computational Techniques of Rotor Dynamics with the Finite Element Method

Computational Techniques of Rotor Dynamics with the Finite Element Method PDF Author: Arne Vollan
Publisher: CRC Press
ISBN: 143984772X
Category : Science
Languages : en
Pages : 296

Book Description
For more than a century, we have had a firm grasp on rotor dynamics involving rigid bodies with regular shapes, such as cylinders and shafts. However, to achieve an equally solid understanding of the rotational behavior of flexible bodies-especially those with irregular shapes, such as propeller and turbine blades-we require more modern tools and m

The Design and Validation of a Finite Element Model for the Determination of Natural Frequencies and Mode Shapes of a Brake Rotor

The Design and Validation of a Finite Element Model for the Determination of Natural Frequencies and Mode Shapes of a Brake Rotor PDF Author: Dietmar B. Reiss
Publisher:
ISBN:
Category :
Languages : en
Pages : 206

Book Description


Materials Technology Gaps in Metal Additive Manufacturing

Materials Technology Gaps in Metal Additive Manufacturing PDF Author: Cynthia Waters
Publisher: SAE International
ISBN: 0768084636
Category : Technology & Engineering
Languages : en
Pages : 154

Book Description
Metal additive manufacturing (MAM) is an exciting emergent technology that offers the possibility of democratizing metal manufacturing worldwide. Many believe it has the ability to revolutionize product manufacturing on a global scale. MAM will require a considerable design shift for manufacturers and, hence, will disrupt conventional thinking and require adaptation. Visionaries in the mobility industry can see the transformative possibilities after materials considerations are addressed./ Materials Technology Gaps in Metal Additive Manufacturing introduces the reader to various opportunities and relationships in the study of material technologies involved in metal-based additive manufacturing of aerospace and automotive parts. Everything starts and ends with the material feedstock, and the intermediate processes that affect a particular metal. Each of the choices in the complex integrated MAM system impacts final-part properties. Edited by Dr. Cynthia K. Waters, from North Carolina A&T State University, Materials Technology Gaps in Metal Additive Manufacturing is a highly curated collection of 10 seminal SAE International papers. They discuss the various technologies involved in MAM, and draw attention to the materials needs in each of the situations addressed. The main topics included in Materials Technology Gaps in Metal Additive Manufacturing are: Process design and material modeling Metal powder selection and study Additive processing parameters' effect on materials properties As more interdependencies of material properties and possible manufacturing processes evolve (compatibility interdependence), questions if the specific manufacturing process is capable to create the required geometry will also arise. Materials Technology Gaps in Metal Additive Manufacturing brings innovative ways to address these and other challenges that are always present in the adoption of novel technologies.

Brake Technology Handbook

Brake Technology Handbook PDF Author: Bert Breuer
Publisher:
ISBN: 9780768017878
Category : Automobiles
Languages : en
Pages : 0

Book Description
Microelectronics and mechatronics have resulted in a significant increase in the technical potential and functionality of brake systems. In a single source, this book provides comprehensive coverage of the current state of the art, as well as the future, of brakes and braking systems. Translated and completely updated from the landmark German-language work Bremsenhandbuch, Brake Technology Handbook covers brake system fundamentals, requirements, design, construction, components, and subsystem functions for vehicles of all types (including passenger cars, commercial vehicles, off-road vehicles, motorcycles, racing vehicles and even aircraft).