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Author: Anton du Plessis Publisher: ISBN: Category : Tomography Languages : en Pages : 18
Book Description
This work highlights the capabilities for high-resolution X-ray computed tomography (CT) inspection of witness specimens, built alongside a complex part, in metal additive manufacturing. Such witness specimens, which can be standardized in their dimensions (fixed diameter of 15mm, with cylindrical shape built in a vertical orientation), allow X-ray CT inspections with fixed and reproducible workflows. The detection of improper process parameters of the additive manufacturing system is possible, as is demonstrated in this paper. It is also demonstrated how the presence of inclusions/contamination in the powder feedstock can be detected in the witness specimen. A series of Ti6Al4V witness specimens with varying porosity distributions are presented, which were part of a previous study of builds of the same set of parts on different laser powder bed fusion systems. This demonstrates how various process parameter errors are highlighted and proven to be detectable in witness specimens using standardized CT procedures. More importantly, it also allows the potential to detect layered flaws, which can occur horizontally in the build plane. Such layered flaws may originate from reduced laser power, improper powder spreading, or due to complete shutdown and restart of a build. A complex bracket and witness specimen cylinder was built and a layered flaw was artificially induced by shutting down the system and restarting it. The positive detection of the flaw by CT in the witness rod is demonstrated. This witness rod was recently part of a round-robin test, and the layered flaw was successfully identified by all ten participants in the round-robin test. The witness rod and complex part were subsequently sectioned and optical microscopy reported here. This approach is especially useful for inspection of larger parts, which cannot be inspected using X-ray CT at the highest possible resolution due to part size and associated CT scanning time limits.
Author: Anton du Plessis Publisher: ISBN: Category : Tomography Languages : en Pages : 18
Book Description
This work highlights the capabilities for high-resolution X-ray computed tomography (CT) inspection of witness specimens, built alongside a complex part, in metal additive manufacturing. Such witness specimens, which can be standardized in their dimensions (fixed diameter of 15mm, with cylindrical shape built in a vertical orientation), allow X-ray CT inspections with fixed and reproducible workflows. The detection of improper process parameters of the additive manufacturing system is possible, as is demonstrated in this paper. It is also demonstrated how the presence of inclusions/contamination in the powder feedstock can be detected in the witness specimen. A series of Ti6Al4V witness specimens with varying porosity distributions are presented, which were part of a previous study of builds of the same set of parts on different laser powder bed fusion systems. This demonstrates how various process parameter errors are highlighted and proven to be detectable in witness specimens using standardized CT procedures. More importantly, it also allows the potential to detect layered flaws, which can occur horizontally in the build plane. Such layered flaws may originate from reduced laser power, improper powder spreading, or due to complete shutdown and restart of a build. A complex bracket and witness specimen cylinder was built and a layered flaw was artificially induced by shutting down the system and restarting it. The positive detection of the flaw by CT in the witness rod is demonstrated. This witness rod was recently part of a round-robin test, and the layered flaw was successfully identified by all ten participants in the round-robin test. The witness rod and complex part were subsequently sectioned and optical microscopy reported here. This approach is especially useful for inspection of larger parts, which cannot be inspected using X-ray CT at the highest possible resolution due to part size and associated CT scanning time limits.
Author: Igor Yadroitsev Publisher: Elsevier ISBN: 0128240911 Category : Technology & Engineering Languages : en Pages : 678
Book Description
Laser powder bed fusion of metals is a technology that makes use of a laser beam to selectively melt metal powder layer-by-layer in order to fabricate complex geometries in high performance materials. The technology is currently transforming aerospace and biomedical manufacturing and its adoption is widening into other industries as well, including automotive, energy, and traditional manufacturing. With an increase in design freedom brought to bear by additive manufacturing, new opportunities are emerging for designs not possible previously and in material systems that now provide sufficient performance to be qualified in end-use mission-critical applications. After decades of research and development, laser powder bed fusion is now enabling a new era of digitally driven manufacturing. Fundamentals of Laser Powder Bed Fusion of Metals will provide the fundamental principles in a broad range of topics relating to metal laser powder bed fusion. The target audience includes new users, focusing on graduate and undergraduate students; however, this book can also serve as a reference for experienced users as well, including senior researchers and engineers in industry. The current best practices are discussed in detail, as well as the limitations, challenges, and potential research and commercial opportunities moving forward. Presents laser powder bed fusion fundamentals, as well as their inherent challenges Provides an up-to-date summary of this advancing technology and its potential Provides a comprehensive textbook for universities, as well as a reference for industry Acts as quick-reference guide
Author: Enrique J. Lavernia Publisher: John Wiley & Sons ISBN: 1119908132 Category : Technology & Engineering Languages : en Pages : 613
Book Description
Metallic Powders for Additive Manufacturing Overview of successful pathways for producing metal powders for additive manufacturing of high-performance metallic parts and components with tailored properties Metallic Powders for Additive Manufacturing introduces the readers to the science and technology of atomized metal powders beyond empirical knowledge and the fundamental relationships among the chemistry, microstructure, and morphology of atomized metallic powders and their behavior during additive manufacturing. The text sets a foundation of the underlying science that controls the formation and microstructure of atomized metallic droplets, including the relations among the properties of metallic powders, their performance during the manufacturing processes, and the resulting products. Other topics covered include the influence of powder on defect formation, residual stress, mechanical behavior, and physical properties. The concluding two chapters encompass considerations of broader societal implications and overarching themes, including the exploration of alternative feedstock materials, economic analysis, and sustainability assessment. These chapters offer valuable perspectives on the prospective trajectory of the field. Written by a team of experienced and highly qualified professors and academics, Metallic Powders for Additive Manufacturing includes information on: Atomization techniques such as Vacuum Induction Gas Atomization (VIGA), Electrode Induction Melting Gas Atomization (EIMGA), and Plasma Rotating Electrode Process (PREP) Atomization science and technology, covering control of atomization parameters, powder size distribution, effect of processing variables, and theoretical models of atomization Heat transfer and solidification of droplets, covering nucleation, microstructure development, and important thermal and solidification conditions during atomization Atomization of Al, Fe, Ni, Co, Ti, and high entropy alloys, as well as composite powders for additive manufacturing, and guidelines for atomization equipment and powder handling Fundamental processing principles in a variety of metal additive manufacturing processes Powder characteristics and requirements for different additive manufacturing processes Effect of powder chemistry and physical characteristics on additive manufacturing processes, and the microstructure and properties of the built parts Evaluation of alternative feedstock sources for metal additive manufacturing, beyond gas atomized powder Economic and sustainability perspectives on powder production and additive manufacturing Metallic Powders for Additive Manufacturing is an excellent combination of rigorous fundamentals and a practice-oriented and forward-looking resource on the subject for materials scientists and practicing engineers seeking to understand, optimize, and further develop the field of powder production and additive manufacturing.
Author: Felix H. Kim Publisher: ISBN: Category : Additives Languages : en Pages : 16
Book Description
Cylindrical tensile specimens were designed and prepared for in situ mechanical testing using X- ray computed tomography (XCT). Powder bed fusion-based metal additive manufacturing was used to produce tensile specimens to a near-net shape. Natural and designed defects were embedded in the tensile specimen using the additive manufacturing process. Conventional machining was used to refine the shape of the tensile specimens to their final shape with low surface roughness. The process of developing a cylindrical tensile specimen is described and recommendations for future builds are provided. An XCT-based dimensional measurement technique to inspect the part quality is introduced and described.
Author: Simone Carmignato Publisher: Springer ISBN: 3319595733 Category : Technology & Engineering Languages : en Pages : 372
Book Description
X-ray computed tomography has been used for several decades as a tool for measuring the three-dimensional geometry of the internal organs in medicine. However, in recent years, we have seen a move in manufacturing industries for the use of X-ray computed tomography; first to give qualitative information about the internal geometry and defects in a component, and more recently, as a fully-quantitative technique for dimensional and materials analysis. This trend is primarily due to the ability of X-ray computed tomography to give a high-density and multi-scale representation of both the external and internal geometry of a component, in a non-destructive, non-contact and relatively fast way. But, due to the complexity of X-ray computed tomography, there are remaining metrological issues to solve and the specification standards are still under development. This book will act as a one-stop-shop resource for students and users of X-ray computed tomography in both academia and industry. It presents the fundamental principles of the technique, detailed descriptions of the various components (hardware and software), current developments in calibration and performance verification and a wealth of example applications. The book will also highlight where there is still work to do, in the perspective that X-ray computed tomography will be an essential part of Industry 4.0.
Author: ASTM Committee F42 on Additive Manufacturing Technologies Publisher: ISBN: Category : Engineering design Languages : en Pages : 8
Book Description
This practice describes a standard procedure for reporting results by testing or evaluation of specimens produced by additive manufacturing (AM).
Author: Amit Bandyopadhyay Publisher: CRC Press ISBN: 0429881029 Category : Technology & Engineering Languages : en Pages : 470
Book Description
The field of additive manufacturing is growing dynamically as the interest is persisting from manufacturing sector, including other sectors as well. Conceptually, additive manufacturing is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Second edition of Additive Manufacturing highlights the latest advancements in the field, taking an application oriented approach. It includes new material on traditional polymer based rapid prototyping technologies, additive manufacturing of metals and alloys including related design issues. Each chapter comes with suggested reading, questions for instructors and PowerPoint slides.
Author: Francis H. Froes Publisher: Elsevier ISBN: 0128140631 Category : Technology & Engineering Languages : en Pages : 482
Book Description
Additive Manufacturing for the Aerospace Industry explores the design, processing, metallurgy and applications of additive manufacturing (AM) within the aerospace industry. The book's editors have assembled an international team of experts who discuss recent developments and the future prospects of additive manufacturing. The work includes a review of the advantages of AM over conventionally subtractive fabrication, including cost considerations. Microstructures and mechanical properties are also presented, along with examples of components fabricated by AM. Readers will find information on a broad range of materials and processes used in additive manufacturing. It is ideal reading for those in academia, government labs, component fabricators, and research institutes, but will also appeal to all sectors of the aerospace industry. Provides information on a broad range of materials and processes used in additive manufacturing Presents recent developments in the design and applications of additive manufacturing specific to the aerospace industry Covers a wide array of materials for use in the additive manufacturing of aerospace parts Discusses current standards in the area of aerospace AM parts
Author: Bhaskar Dutta Publisher: Butterworth-Heinemann ISBN: 0128047836 Category : Technology & Engineering Languages : en Pages : 96
Book Description
Additive Manufacturing of Titanium Alloys: State of the Art, Challenges and Opportunities provides alternative methods to the conventional approach for the fabrication of the majority of titanium components produced via the cast and wrought technique, a process which involves a considerable amount of expensive machining. In contrast, the Additive Manufacturing (AM) approach allows very close to final part configuration to be directly fabricated minimizing machining cost, while achieving mechanical properties at least at cast and wrought levels. In addition, the book offers the benefit of significant savings through better material utilization for parts with high buy-to-fly ratios (ratio of initial stock mass to final part mass before and after manufacturing). As titanium additive manufacturing has attracted considerable attention from both academicians and technologists, and has already led to many applications in aerospace and terrestrial systems, as well as in the medical industry, this book explores the unique shape making capabilities and attractive mechanical properties which make titanium an ideal material for the additive manufacturing industry. Includes coverage of the fundamentals of microstructural evolution in titanium alloys Introduces readers to the various Additive Manufacturing Technologies, such as Powder Bed Fusion (PBF) and Directed Energy Deposition (DED) Looks at the future of Titanium Additive Manufacturing Provides a complete review of the science, technology, and applications of Titanium Additive Manufacturing (AM)
Author: Anton du Plessis
Author: Anton du Plessis
Author: Igor Yadroitsev
Author: Enrique J. Lavernia
Author: Felix H. Kim
Author: Simone Carmignato
Author: ASTM Committee F42 on Additive Manufacturing Technologies
Author: Amit Bandyopadhyay
Author: Francis H. Froes
Author: Bhaskar Dutta
Author: Avinash C. Kak