Wind turbine gearbox condition monitoring round robin study PDF Download

Author:
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ISBN:
Category : Wind turbines
Languages : en
Pages : 142

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Category :
Languages : en
Pages : 157

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Book Description
The Gearbox Reliability Collaborative (GRC) at the National Wind Technology Center (NWTC) tested two identical gearboxes. One was tested on the NWTCs 2.5 MW dynamometer and the other was field tested in a turbine in a nearby wind plant. In the field, the test gearbox experienced two oil loss events that resulted in damage to its internal bearings and gears. Since the damage was not severe, the test gearbox was removed from the field and retested in the NWTCs dynamometer before it was disassembled. During the dynamometer retest, some vibration data along with testing condition information were collected. These data enabled NREL to launch a Wind Turbine Gearbox Condition Monitoring Round Robin project, as described in this report. The main objective of this project was to evaluate different vibration analysis algorithms used in wind turbine condition monitoring (CM) and find out whether the typical practices are effective. With involvement of both academic researchers and industrial partners, the project sets an example on providing cutting edge research results back to industry.

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Languages : en
Pages : 0

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Studies in condition monitoring literature often aim to detect rolling element bearing faults because they have one of the biggest shares among defects in turbo machinery. Accordingly, several prognosis and diagnosis methods have been devised to identify fault signatures from vibration signals. The underlying idea behind traditional indicators often revolves around tracking both cyclostationarity and abnormal impulses in the vibration signals without distinguishing the two. A recently proposed method to capture the rolling element bearing degradation lays out the groundwork for new indicator families utilizing generalized likelihood ratio test. This novel approach exploits the cyclostationarity and the impulsiveness of vibration signals independently in order to estimate the most suitable indicators for a given fault. However, the method has yet to be tested on complex experimental vibration signals such as those of a wind turbine gearbox. In this study, the approach is applied to the NREL Wind Turbine Gearbox Condition Monitoring Round Robin Study data set for bearing fault detection purposes. The data set is measured on an experimental test rig of a wind turbine gearbox, hence the complexity of the vibration signals is similar to a real case. Furthermore, the new indicators are also tested with signals that carry multiple fault signatures. The outcome demonstrates that the proposed method is capable of distinguishing between healthy and damaged vibration signals measured on a complex wind turbine gearbox.

Author: Tomasz Barszcz
Publisher: Springer
ISBN: 3030059715
Category : Technology & Engineering
Languages : en
Pages : 233

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This book describes in detail different types of vibration signals and the signal processing methods, including signal resampling and signal envelope, used for condition monitoring of drivetrains. A special emphasis is placed on wind turbines and on the fact that they work in highly varying operational conditions. The core of the book is devoted to cutting-edge methods used to validate and process vibration data in these conditions. Key case studies, where advanced signal processing methods are used to detect failures of gearboxes and bearings of wind turbines, are described and discussed in detail. Vibration sensors, SCADA (Supervisory Control and Data Acquisition), portable data analyzers and online condition monitoring systems, are also covered. This book offers a timely guide to both researchers and professionals working with wind turbines (but also other machines), and to graduate students willing to extend their knowledge in the field of vibration analysis.

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Category :
Languages : en
Pages : 0

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Author: PHM Society
Publisher: Lulu.com
ISBN: 1936263092
Category : Technology & Engineering
Languages : en
Pages : 166

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IJPHM Special issue on Wind Turbine PHM is the first special issue that discusses the state-of-the-art in PHM of wind turbine systems. This Special Issue contains 14 excellent papers that highlight a wide range of current research and application topics related to wind turbine PHM. Fault diagnostics is an important aspect of wind turbine PHM. Eight papers included in this special issue deal with fault diagnostics of different parts of a wind turbine. Each of these papers presents different fault diagnostic techniques and sensing technologies.

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Languages : en
Pages : 0

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This presentation was given at the DRC Workshop held February 16-17, 2016. It covers the gearbox reliability challenge and provides updates on the Gearbox Reliability Database and future plans.

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Languages : en
Pages : 0

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Vibration-based condition monitoring (CM) of geared utility-scale turbine drivetrains has been used by the wind industry to help improve operation and maintenance (O&M) practices, increase turbine availability, and reduce O&M cost. This study is a new endeavor that integrates the vibration-based CM technique with wind turbine gearbox modeling to investigate various gearbox design options. A teamof researchers performed vibration-based CM measurements on a damaged wind turbine gearbox with a classic configuration, (i.e., one planetary stage and two parallel stages). We observed that the acceleration amplitudes around the first-order sidebands of the intermediate stage gear set meshing frequency were much lower than that measured at the high-speed gear set, and similar difference wasalso observed in a healthy gearbox. One factor for a reduction at the intermediate stage gear set is hypothesized to be the soft sun-spline configuration in the test gearbox. To evaluate this hypothesis, a multibody dynamic model of the healthy test gearbox was first developed and validated. Relative percent difference of the first-order sidebands--of the high-speed and intermediate stagegear-meshing frequencies--in the soft and the rigid sun spline configurations were compared. The results verified that the soft sun-spline configuration can reduce the sidebands of the intermediate stage gear set and also the locating bearing loads. The study demonstrates that combining vibration-based CM with appropriate modeling can provide insights for evaluating different wind turbinegearbox design options.

Author:
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Category :
Languages : en
Pages : 0

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The Gearbox Reliability Collaborative is working to determine the causes and loading conditions that result in the premature failure of wind turbine gearboxes.

Author: Hogir Rafiq
Publisher: Springer Nature
ISBN: 365842480X
Category : Technology & Engineering
Languages : en
Pages : 206

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Book Description
Hogir Rafiq proposes two approaches, the signal processing based condition monitoring approaches with applications to fault detection in gear systems, and application of deep mathematical and system theoretical methods to fault detection. The author develops the multivariate empirical mode decomposition (MEMD) algorithm to enhance the capability of extracting fault features and theoretical problems in nonlinear frequency analysis methods, respectively. The effectiveness has been demonstrated by an experimental study on a wind turbine gearbox test rig.