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Author: Randy Kerkstra Publisher: ISBN: 9781569908341 Category : Languages : en Pages : 523
Book Description
This highly practical troubleshooting guide solves problems at the machine systematically and quickly. Drawing on a wealth of hands-on experience from the authors, who have built strong reputations in the field, the book is structured by type of problem/solution. Thus, it is an ideal reference to be consulted at the machine. Included is valuable information on robust process windows, cycle time evaluations, scrap savings, and runners/gates with no existing standard in the industry. No other book provides the unique insights found here.
Author: Randy Kerkstra Publisher: ISBN: 9781569908341 Category : Languages : en Pages : 523
Book Description
This highly practical troubleshooting guide solves problems at the machine systematically and quickly. Drawing on a wealth of hands-on experience from the authors, who have built strong reputations in the field, the book is structured by type of problem/solution. Thus, it is an ideal reference to be consulted at the machine. Included is valuable information on robust process windows, cycle time evaluations, scrap savings, and runners/gates with no existing standard in the industry. No other book provides the unique insights found here.
Author: Jay W. Carender Publisher: Createspace Independent Publishing Platform ISBN: 9781466414341 Category : Injection molding of plastics Languages : en Pages : 0
Book Description
The IM Troubleshooting Guide was originally prepared in 1996 as a 48 page convenient pocket sized resource for use in Injection Molding. This information is most useful by personnel who work in the injection molding field including press operators, technicians, engineers, etc. This 3rd ED is at 104 pages and includes selected extra pages from other APEBOOKS that are helpful in process set up and troubleshooting.This book includes many useful definitions and tips for troubleshooting molding problems -- both process and tooling related. The book was written based on many years of process engineering. The solutions for correcting process problems are listed in the best order to solve the problem based on factors such as ease & timeliness to perform versus cost to implement and always considering effectiveness to solve problem. It is also useful to identify a common set of definitions for each department to use when discussing these common molding defects. Tips are often provided as to which defects may be process correctable versus those requiring product or mold changes.An introduction to DOE and dimensional nominalization is made, but discussed in greater detail in some of the other booklets written by this author for injection molding ... these are listed later in this book ... a total of six books have been written for injection molding.
Author: Vannessa Goodsgip Publisher: iSmithers Rapra Publishing ISBN: 9781859574706 Category : Science Languages : en Pages : 152
Book Description
Annotation Injection moulding is one of the most commonly used processing technologies for plastics materials. Proper machine set up, part and mould design, and material selection can lead to high quality production. This review outlines common factors to check when preparing to injection mould components, so that costly mistakes can be avoided. This review examines the different types of surface defects that can be identified in plastics parts and looks at ways of solving these problems. Useful flow charts to illustrate possible ways forward are included. Case studies and a large b257 of figures make this a very useful report.
Author: Randy Kerkstra Publisher: Carl Hanser Verlag GmbH Co KG ISBN: 1569908354 Category : Technology & Engineering Languages : en Pages : 523
Book Description
This highly practical troubleshooting guide solves injection molding problems systematically and quickly. The rigorous but user-friendly approach employs the authors’ proven »STOP« methodology, considering molding process, mold, machine, and material (4M’s) as possible sources of part defects. Importantly, the interaction between tooling, processing, and material is emphasized, allowing successful resolution of difficult problems where »by-the-books« approaches fail. Starting from troubleshooting methodology and tools, there is a focused discussion of key areas impacting troubleshooting, in particular the 4M’s, followed by an in-depth troubleshooting guide for various molding defects, structured logically by type of problem / solution. Insightful case studies throughout show the strengths of the STOP method to get real processes to run smoothly and reliably, producing quality parts with optimal cycle time and cost. Drawing on a wealth of hands-on experience, this book serves as an ideal reference to be consulted at the machine, or as a learning and training manual, suitable for both beginners and experienced molders. With valuable information on robust process windows, cycle time evaluations, scrap savings, and runners / gates with no existing standard in the industry, no other book provides the unique insights found here. The 2nd edition is updated with new discussion and case studies on topics including additive manufactured inserts, unmelts, buildup, burns, cycle time, gloss variation, and read-through.
Author: D.V. Rosato Publisher: Springer Science & Business Media ISBN: 1461545978 Category : Technology & Engineering Languages : en Pages : 1484
Book Description
This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.
Author: Danny Kerridge Publisher: Dankerr Enterprises ISBN: Category : Languages : en Pages : 53
Book Description
This book is more than just a Troubleshooting Card, within the boundaries of the book lies insights into Troubleshooting, the causes, the whys, how material flows through a mould and what you can do to influence it. This book also includes the Troubleshooters Ultimate guide to Troubleshooting faulty mouldings. Although the book includes in-depth explanations on moulding faults and how to counteract them, it is not designed to explain a complete Die Trialling experience. This book is taking for granted that the moulding or process in question has been previously set up and run successfully. It WILL give a never before explained insight into what is happening within the process and what you can do to get back on track. Do not concern yourself about the speed of the troubleshooting. Like everything else, the more you 'format' your approach, the smoother (& thereby the speed) of the troubleshooting and getting to the root cause of the fault will become evident. Frequently peruse these books to rekindle the correct way to conduct yourself thereby showing your boss what you are all about. From Confidence, Competency is elevated.
Author: Randy Kerkstra Publisher: ISBN: 9781569906453 Category : Injection molding of plastics Languages : en Pages : 491
Book Description
This highly practical troubleshooting guide solves problems at the machine systematically and quickly. Drawing on a wealth of hands-on experience from the authors, who have built strong reputations in the field, the book is structured by type of problem/solution. Thus, it is an ideal reference to be consulted at the machine. Included is valuable information on robust process windows, cycle time evaluations, scrap savings, and runners/gates with no existing standard in the industry. No other book provides the unique insights found here.
Author: M. Joseph Gordon, Jr. Publisher: John Wiley & Sons ISBN: 0470584483 Category : Technology & Engineering Languages : en Pages : 766
Book Description
The all-encompassing guide to total quality process control for injection molding In the same simple, easy-to-understand language that marked the first edition, Total Quality Process Control for Injection Molding, Second Edition lays out a successful plan for producing superior plastic parts using high-quality controls. This updated edition is the first of its kind to zero in on every phase of the injection molding process, the most commonly used plastics manufacturing method, with an all-inclusive strategy for excellence. Beginning with sales and marketing, then moving forward to cover finance, purchasing, design, tooling, manufacturing, assembly, decorating, and shipping, the book thoroughly covers each stage to illustrate how elevated standards across individual departments relate to result in the creation of a top-notch product. This Second Edition: Details ways to improve plastic part design and quality Includes material and process control procedures to monitor quality through the entire manufacturing system Offers detailed information on machinery and equipment and the implementation of quality assurance methods—content that is lacking in similar books Provides problem-analysis techniques and troubleshooting procedures Includes updates that cover Six Sigma, ISO 9000, and TS 16949, which are all critical for quality control; computer-guided process control techniques; and lean manufacturing methods With proven ways to problem-solve, increase performance, and ensure customer satis-faction, this valuable guide offers the vital information today's managers need to plan and implement quality process control—and produce plastic parts that not only meet, but surpass expectations.