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Author: Corey Lynam, P. Eng., Publisher: DEStech Publications, Inc ISBN: 1605950424 Category : Technology & Engineering Languages : en Pages : 102
Book Description
Models and experiments for faster, less expensive manufacture of thermoplastic partsFocused on simulating thermal defects in thermoplasticsTechniques for better molds, tooling and equipment Book explains methods and coding to create FEM-based models to optimize process variables and predict dimensional distortions during the manufacture of thermoplastic matrix composite parts. After investigating defects, such as spring-in, caused by thermal inconsistencies during manufacture, the text offers a step-by-step approach to simulating and predicting the magnitude of distortion via readily available FE codes. Models are validated by testing using the example of a multi-staged roll-formed continuous thermoplastic woven laminate, which can be readily extended to a variety of mold geometries. Information in this book is intended to reduce the need for costly and time-consuming re-tooling in thermoplastic parts design.
Author: Corey Lynam, P. Eng., Publisher: DEStech Publications, Inc ISBN: 1605950424 Category : Technology & Engineering Languages : en Pages : 102
Book Description
Models and experiments for faster, less expensive manufacture of thermoplastic partsFocused on simulating thermal defects in thermoplasticsTechniques for better molds, tooling and equipment Book explains methods and coding to create FEM-based models to optimize process variables and predict dimensional distortions during the manufacture of thermoplastic matrix composite parts. After investigating defects, such as spring-in, caused by thermal inconsistencies during manufacture, the text offers a step-by-step approach to simulating and predicting the magnitude of distortion via readily available FE codes. Models are validated by testing using the example of a multi-staged roll-formed continuous thermoplastic woven laminate, which can be readily extended to a variety of mold geometries. Information in this book is intended to reduce the need for costly and time-consuming re-tooling in thermoplastic parts design.
Author: Dörr, Dominik Publisher: KIT Scientific Publishing ISBN: 3731509989 Category : Technology & Engineering Languages : en Pages : 334
Book Description
In this work, initially, the requirements on a simulation model of the non-isothermal stamp forming process of unidirectional fiber-reinforced, and thermoplastic tape laminates are investigated experimentally. On this basis, different isothermal as well as a fully coupled thermomechanical simulation model under consideration of the crystallization kinetics are developed. For validation, a complex shaped geometry is simulated and compared to experimental forming results.
Author: Peidong Han Publisher: LAP Lambert Academic Publishing ISBN: 9783659333804 Category : Languages : en Pages : 200
Book Description
Digital manufacturing techniques can simulate complex assembly sequences using 'as designed' part forms and their utility has been proven across the automotive and aerospace industries. However, the reality of working with composite components is that geometric variability arising from part forming or processing conditions, can cause problems during assembly as the 'as manufactured' form differs from the geometry used for any process capability definition or simulated build validation. Composites possess attractive properties such as improved structural performance and lower product weight. For thermoplastic based composites improved recyclability is another important factor as sustainability is a key requirement for transport systems of the future. This book introduces predictive methods and technologies for manufacturing practices based on carbon fibre reinforced thermoplastic materials. Equipped with the prediction and simulation technologies developed in this work, composite part design, manufacturability and build validation can now be included in the design process from the earliest conceptual stage where up to 80% of final product cost is determined.
Author: D. Bhattacharyya Publisher: Elsevier ISBN: 0080529593 Category : Science Languages : en Pages : 549
Book Description
Sheet forming is the most common process used in metal forming and is therefore constantly being adapted or modified to suit the needs of forming composite sheets. Due to the increasing availability of various types of fibre reinforced polymeric sheets, especially with thermoplastic matrices, the scope of use of such materials is rapidly expanding in the automobile, building, sports and other manufacturing industries beyond the traditional areas of aerospace and aircraft applications. This book contains twelve chapters and attempts to cover different aspects of sheet forming including both thermoplastic and thermosetting materials. In view of the expanded role of fibre reinforced composite sheets in the industry, the book also describes some non-traditional applications, processes and analytical techniques involving such materials.The first chapter is a brief introduction to the principles of sheet metal forming. The next two chapters introduce the various forms of materials, manufacturing techniques and the fundamentals of computer simulation. Chapter 4 describes the different aspects of thermoforming of continuous fibre reinforced thermoplastics and the following chapter studies the shear and frictional behaviour of composite sheets during forming. Chapter 6 explores the possibility of applying the grid strain analysis method in continuous fibre reinforced polymeric sheets. The next two chapters address fundamental concepts and recent developments in finite element modelling and rheology. Chapter 9 introduces the theory of bending of thermoplastic composite sheets and shows a novel way of determining both longitudinal and transverse viscosities through vee-bend tests. A significant expansion in the usage of composite materials is taking place in biomedical areas. Chapter 10 discusses the thermoforming of knitted fabric reinforced thermoplastics for load bearing and anisotropic bio-implants. The final chapter introduces roll forming, a commonly used rapid manufacturing process for sheet metals, and discusses the possibility of applying it economically for continuous reinforced thermoplastic sheets.
Author: Poppe, Christian Timo Publisher: KIT Scientific Publishing ISBN: 3731511908 Category : Technology & Engineering Languages : en Pages : 332
Book Description
Interdisciplinary development approaches for system-efficient lightweight design unite a comprehensive understanding of materials, processes and methods. This applies particularly to continuous fibre-reinforced plastics (CoFRPs), which offer high weight-specific material properties and enable load path-optimised designs. This thesis is dedicated to understanding and modelling Wet Compression Moulding (WCM) to facilitate large-volume production of CoFRP structural components.
Author: Lukasz Madej Publisher: Materials Research Forum LLC ISBN: 1644902478 Category : Technology & Engineering Languages : en Pages : 2163
Book Description
These proceedings present papers on Additive Manufacturing, Composites Forming Processes, Extrusion and Drawing, Forging and Rolling, Formability of Metallic Materials, Friction and Wear in Metal Forming, Incremental and Sheet Metal Forming, Innovative Joining by Forming Technologies, Lionel Fourment MS on Optimization and Inverse Analysis in Forming, Machining and Cutting, Material Behavior Modelling, New and Advanced Numerical Strategies for Material Forming, Non-Conventional Processes, Polymer Processing and Thermomechanical Properties, Sustainability on Material Forming, and Property-Controlled Forming.
Author: Hu Xiong Publisher: ISBN: Category : Languages : en Pages : 147
Book Description
As the pre-impregnated thermoplastic composites have recently attached increasing interest in the automotive industry for their excellent mechanical properties and their rapid cycle manufacturing process, modelling and numerical simulations of forming processes for composites parts with complex geometry is necessary to predict and optimize manufacturing practices. This thesis is devoted to modelling and simulation of the consolidation behavior during thermoplastic prepreg composites forming process. A new seven-node prismatic solid-shell element is proposed: six located at the apexes and the seventh sited at the center. A shear stain field is assumed to subdue transverse shear locking, the enhanced assumed strain method by addition of an extra displacement DOF from the central node and a reduced integration scheme are combined offering a linear varying strain field along the thickness direction to circumvent thickness locking, and an hourglass stabilization procedure is employed in order to correct the element's rank deficiency for pinching. This element permits the modelling of three-dimensional constitutive behavior of thermoplastic prepreg with the consolidation effect, which is modelled by a viscoelastic relaxation model. An intimate contact model is employed to predict the evolution of the consolidation which permits the microstructure prediction of void presented through the prepreg. Within a hyperelastic framework, several simulation tests are launched by combining the new developed finite element and the consolidation models. The comparison with conventional shell element and experimental results shows the efficiency of the proposed solid-shell element not only dealing with the in-plan deformation and bending deformation problems, but also in analyzation of the consolidation behavior, and the degree of intimate contact provides the level of consolidation by applied process conditions, which is essential for the appearance of defects in final composite part.
Author: Peter Wriggers Publisher: Springer Nature ISBN: 3030381560 Category : Science Languages : en Pages : 349
Book Description
This book provides an overview of the experimental characterization of materials and their numerical modeling, as well as the development of new computational methods for virtual design. Its 17 contributions are divided into four main sections: experiments and virtual design, composites, fractures and fatigue, and uncertainty quantification. The first section explores new experimental methods that can be used to more accurately characterize material behavior. Furthermore, it presents a combined experimental and numerical approach to optimizing the properties of a structure, as well as new developments in the field of computational methods for virtual design. In turn, the second section is dedicated to experimental and numerical investigations of composites, with a special focus on the modeling of failure modes and the optimization of these materials. Since fatigue also includes wear due to frictional contact and aging of elastomers, new numerical schemes in the field of crack modeling and fatigue prediction are also discussed. The input parameters of a classical numerical simulation represent mean values of actual observations, though certain deviations arise: to illustrate the uncertainties of parameters used in calculations, the book’s final section presents new and efficient approaches to uncertainty quantification.
Author: Corey Lynam, P. Eng., 
Author: Corey Lynam, P. Eng., 
Author: Dörr, Dominik
Author: Peidong Han
Author: D. Bhattacharyya
Author: Frédéric Hallé
Author: Poppe, Christian Timo
Author: Joseph Hitt
Author: Lukasz Madej
Author: Hu Xiong
Author: Peter Wriggers