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Author: Peter Jones Publisher: ISBN: 9781847350879 Category : Science Languages : en Pages : 540
Book Description
This book provides design engineers, toolmakers, moulding technicians and production engineers with an in depth guide to the design and manufacture of mould tools that work successfully in production. It highlights the necessity to design a mould tool that allows overall production to make an acceptable profit, and whilst it is recognised that not all design engineers will be able to influence the profitability factor it is an important aspect to consider.The guide focuses on designs that will produce the required production rate and quality of mouldings in a consistent and reliable fashion; the key components of a successful mould tool. The introductory chapters outline the injection moulding process, basic moulding parameters and overall machine construction. Dedicated chapters give a full account of all the variables that should be taken into account.
Author: Peter Jones Publisher: ISBN: 9781847350879 Category : Science Languages : en Pages : 540
Book Description
This book provides design engineers, toolmakers, moulding technicians and production engineers with an in depth guide to the design and manufacture of mould tools that work successfully in production. It highlights the necessity to design a mould tool that allows overall production to make an acceptable profit, and whilst it is recognised that not all design engineers will be able to influence the profitability factor it is an important aspect to consider.The guide focuses on designs that will produce the required production rate and quality of mouldings in a consistent and reliable fashion; the key components of a successful mould tool. The introductory chapters outline the injection moulding process, basic moulding parameters and overall machine construction. Dedicated chapters give a full account of all the variables that should be taken into account.
Author: P.S. Cracknell Publisher: Springer ISBN: 9789401572118 Category : Technology & Engineering Languages : en Pages : 132
Book Description
Injection moulding is one of the most important methods of manufacturing plastics products. Through the development of sophisticated micro processor control systems, the modern injection moulding machine is capable of producing precision mouldings with close tolerances in large numbers and with excellent reproducibility. This capability, however, is often limited by the lack of a proper appreciation of mould design. The mould, or tool as it is often called, is at the heart of the injection moulding process. Its basic function is to accept the plastic melt from the injection unit and cool it to the desired shape prior to ejection. It is not, however, simply a matter of the mould having an impression of the shape to be moulded. Many other factors have to be taken into account - for example, the ability to fill the mould impression properly and efficiently without inducing weaknesses in the moulding and the efficient cooling of the moulding in order to maximise production rates without diminishing the quality of the moulding. In addition, the type of mould, gate and runner system, and ejection system which will best meet the needs of a particular job specification have to be determined. In our experience lack of attention to such factors leads to the mould limiting the ability of the injection moulding machine and preventing the process as a whole from achieving its true potential.
Author: Donald F Heaney Publisher: Woodhead Publishing ISBN: 0081021534 Category : Technology & Engineering Languages : en Pages : 652
Book Description
Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques, as well as automation of the MIM process and metal injection molding of large components. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys, carbon steels, precious metals, and aluminum. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering Comprehensively examines quality issues such as feedstock characterization, modeling and simulation, common defects and carbon content control
Author: David O. Kazmer Publisher: Carl Hanser Verlag GmbH Co KG ISBN: 3446434194 Category : Technology & Engineering Languages : en Pages : 446
Book Description
This book provides a vision and structure to finally synergize all the engineering disciplines that converge in the mold design process. The topics are presented in a top-down manner, beginning with introductory definitions and the "big picture" before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to "real world" mold design applications. It should help students and practitioners to understand the inner workings of injection molds and encourage them to think "outside the box" in developing innovative and highly functional mold designs. Contents: · Introduction to mold functions, types, and components · Review of design for injection molding · Cost estimation and optimization · Mold layout design including cavity layout, sizing, and materials selection · Cavity, runner system, and gating analysis and design · Cooling system analysis and design · Venting, shrinkage, and warpage analysis and strategies · Ejection force analysis and ejection system designs · Stress and deflection analysis with structural system designs · A survey of advanced mold designs
Author: Paul Tran Publisher: SDC Publications ISBN: 163057483X Category : Computers Languages : en Pages : 268
Book Description
The Complete Guide to Mold Making with SOLIDWORKS 2022 is a quick paced book written to provide experienced SOLIDWORKS users with in-depth knowledge of the mold tools provided by SOLIDWORKS. Throughout this book you will learn the procedures necessary for using these tools to create and analyze effective mold designs. Utilizing step-by-step instructions, each chapter of this book will guide you through different tasks, from designing or repairing a mold, to developing complex parting lines; from making a core in the part mode to advancing through more complex tasks in the assembly mode. Throughout this book you will be introduced to using surfacing tools to repair models and prepare them for the mold making process. Towards the end of this book, you will learn how to work with SOLIDWORKS Plastics and Flow Simulation to simulate the way melted plastics flow during the injection molding process. You will also learn to analyze the thick-thin wall regions to predict defects on plastic parts and molds. Learning how to analyze plastic parts for errors and correct them early in the design stage is a valuable skill, which can save a significant amount of time throughout the span of the entire design process. Every project in this book is based on real world products. Each of these projects have been broken down and developed into simple, comprehensible steps. Furthermore, every mold design is explained very clearly in short chapters, ranging from 15 to 25 pages. Each step comes with the exact screen shot to help you understand the main concept of the design. Learn the mold designs at your own pace, as you progress from simple core and cavity creation to more complex mold design challenges. This book will also teach you to use various surfacing tools such as: • Ruled Surface • Planar Surface • Knit Surface • Filled Surface • Extend Surface • Trim Surface • Lofted Surface
Author: John P. Beaumont Publisher: ISBN: 9781569905906 Category : Injection molding of plastics Languages : en Pages : 400
Book Description
For the first time, both the art and the science of designing runners and gates are presented in a concise format. Tried and true runner and gating design techniques successfully used with various materials and molding applications are described together with cutting edge new technologies. The book will help readers determine when to use what type of runner system and how to isolate molding problems generated by the gate and runner vs. other molding issues. Much emphasis is placed on the critical features in a hot runner design and how to determine what type of design is best for a specific application. Finally, readers will be able to separate the sales hype from reality when dealing with hot runner suppliers.
Author: D.V. Rosato Publisher: Springer Science & Business Media ISBN: 1461545978 Category : Technology & Engineering Languages : en Pages : 1484
Book Description
This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.
Author: Peter Jones
Author: Peter Jones
Author: R. G. Pye
Author: P.S. Cracknell
Author: Jay Shoemaker
Author: Donald F Heaney
Author: David O. Kazmer
Author: R.G.W. PYE
Author: Paul Tran
Author: John P. Beaumont
Author: D.V. Rosato