Synthesis of Thermal Interface Materials Made of Metal Decorated Carbon Nanotubes and Polymers PDF Download

Author: Marion Odul Okoth
Publisher:
ISBN:
Category :
Languages : en
Pages :

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Book Description
This thesis describes the synthesis of a low modulus, thermally conductive thermal interface materials (TIM) using metal decorated nanotubes as fillers. TIMs are very important in electronics because they act as a thermally-conductive medium for thermal transfer between the interface of a heat sink and an electronic package. The performance of an electronic package decreases with increasing operating temperature, hence, there exists a need to create a TIM which has high thermal conduction to reduce the operating temperature. The TIM in this study is made from metal decorated multi-walled carbon nanotubes (MWCNT) and Vinnapas®BP 600 polymer. The sample was functionalized using mild oxidative treatment with nitric acid (HNO3) or, with N-Methly-2-Pyrrolidone (NMP). The metals used for this experiment were copper (Cu), tin (Sn), and nickel (Ni). The metal nanoparticles were seeded using functionalized MWCNTs as templates. Once seeded, the nanotubes and polymer composites were made with or without sodium dodecylbenzene sulfonate (SDBS), as a surfactant. Thermal conductivity (k) measurement was carried out using ASTM D-5470 method at room temperature. This setup best models the working conditions of a TIM. The TIM samples made for this study showed promise in their ability to have significant increase in thermal conduction while retaining the polymer's mechanical properties. The highest k value that was obtained was 0.72 W/m-K for a well dispersed aligned 5 wt percent Ni@MWCNT sample. The Cu samples underperformed both Ni and Sn samples for the same synthesis conditions. This is because Cu nanoparticles were significantly larger than those of Ni and Sn. They were large enough to cause alloy scattering and too large to attach to the nanotubes. Addition of thermally-conductive fillers, such as exfoliated graphite, did not yield better k results as it sunk to the bottom during drying. The use of SDBS greatly increased the k values of the sample by reducing agglomeration. Increasing the amount of metal@MWCNT wt percent in the sample had negative or no effect to the k values. Shear testing on the sample shows it adheres well to the surface when pressure is applied, yet it can be removed with ease.

Author: Wei Lin
Publisher:
ISBN:
Category : Microelectronic packaging
Languages : en
Pages :

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Book Description
As the integration scale of transistors/devices in a chip/system keeps increasing, effective cooling has become more and more important in microelectronics. To address the thermal dissipation issue, one important solution is to develop thermal interface materials with higher performance. Carbon nanotubes, given their high intrinsic thermal and mechanical properties, and their high thermal and chemical stabilities, have received extensive attention from both academia and industry as a candidate for high-performance thermal interface materials.\r : The thesis is devoted to addressing some challenges related to the potential application of carbon nanotubes as thermal interface materials in microelectronics. These challenges include: 1) controlled synthesis of vertically aligned carbon nanotubes on various bulk substrates via chemical vapor deposition and the fundamental understanding involved; 2) development of a scalable annealing process to improve the intrinsic properties of synthesized carbon nanotubes; 3) development of a state-of-art assembling process to effectively implement high-quality vertically aligned carbon nanotubes into a flip-chip assembly; 4) a reliable thermal measurement of intrinsic thermal transport property of vertically aligned carbon nanotube films; 5) improvement of interfacial thermal transport between carbon nanotubes and other materials.\r : The major achievements are summarized.\r : 1. Based on the fundamental understanding of catalytic chemical vapor deposition processes and the growth mechanism of carbon nanotube, fast synthesis of high-quality vertically aligned carbon nanotubes on various bulk substrates (e.g., copper, quartz, silicon, aluminum oxide, etc.) has been successfully achieved. The synthesis of vertically aligned carbon nanotubes on the bulk copper substrate by the thermal chemical vapor deposition process has set a world record. In order to functionalize the synthesized carbon nanotubes while maintaining their good vertical alignment, an in situ functionalization process has for the first time been demonstrated. The in situ functionalization renders the vertically aligned carbon nanotubes a proper chemical reactivity for forming chemical bonding with other substrate materials such as gold and silicon.\r : 2. An ultrafast microwave annealing process has been developed to reduce the defect density in vertically aligned carbon nanotubes. Raman and thermogravimetric analyses have shown a distinct defect reduction in the CNTs annealed in microwave for 3 min. Fibers spun from the as-annealed CNTs, in comparison with those from the pristine CNTs, show increases of ~35% and ~65%, respectively, in tensile strength (~0.8 GPa) and modulus (~90 GPa) during tensile testing; an ~20% improvement in electrical conductivity (~80000 S m−1) was also reported. The mechanism of the microwave response of CNTs was discussed. Such an microwave annealing process has been extended to the preparation of reduced graphene oxide.\r : 3. Based on the fundamental understanding of interfacial thermal transport and surface chemistry of metals and carbon nanotubes, two major transfer/assembling processes have been developed: molecular bonding and metal bonding. Effective improvement of the interfacial thermal transport has been achieved by the interfacial bonding.\r : 4. The thermal diffusivity of vertically aligned carbon nanotube (VACNT, multi-walled) films was measured by a laser flash technique, and shown to be ~30 mm2 s−1 along the tube-alignment direction. The calculated thermal conductivities of the VACNT film and the individual CNTs are ~27 and ~540 W m−1 K−1, respectively. The technique was verified to be reliable although a proper sampling procedure is critical. A systematic parametric study of the effects of defects, buckling, tip-to-tip contacts, packing density, and tube-tube interaction on the thermal diffusivity was carried out. Defects and buckling decreased the thermal diffusivity dramatically. An increased packing density was beneficial in increasing the collective thermal conductivity of the VACNT film; however, the increased tube-tube interaction in dense VACNT films decreased the thermal conductivity of the individual CNTs. The tip-to-tip contact resistance was shown to be ~1×10−7 m2 K W−1. The study will shed light on the potential application of VACNTs as thermal interface materials in microelectronic packaging.\r : 5. A combined process of in situ functionalization and microwave curing has been developed to effective enhance the interface between carbon nanotubes and the epoxy matrix. Effective medium theory has been used to analyze the interfacial thermal resistance between carbon nanotubes and polymer matrix, and that between graphite nanoplatlets and polymer matrix.

Author: Mostafizur Rahaman
Publisher: Springer
ISBN: 9811326886
Category : Technology & Engineering
Languages : en
Pages : 582

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Book Description
This book discusses the methods synthesizing various carbon materials, like graphite, carbon blacks, carbon fibers, carbon nanotubes, and graphene. It also details different functionalization and modification processes used to improve the properties of these materials and composites. From a geometrical–structural point of view, it examines different properties of the composites, such as mechanical, electrical, dielectric, thermal, rheological, morphological, spectroscopic, electronic, optical, and toxic, and describes the effects of carbon types and their geometrical structure on the properties and applications of composites.

Author: Gang Zhang
Publisher: Elsevier
ISBN: 0323473466
Category : Technology & Engineering
Languages : en
Pages : 386

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Book Description
Thermal Transport in Carbon-Based Nanomaterials describes the thermal properties of various carbon nanomaterials and then examines their applications in thermal management and renewable energy. Carbon nanomaterials include: one-dimensional (1D) structures, like nanotubes; two-dimensional (2D) crystal lattice with only one-atom-thick planar sheets, like graphenes; composites based on carbon nanotube or graphene, and diamond nanowires and thin films. In the past two decades, rapid developments in the synthesis and processing of carbon-based nanomaterials have created a great desire among scientists to gain a greater understanding of thermal transport in these materials. Thermal properties in nanomaterials differ significantly from those in bulk materials because the characteristic length scales associated with the heat carriers, phonons, are comparable to the characteristic length. Carbon nanomaterials with high thermal conductivity can be applied in heat dissipation. This looks set to make a significant impact on human life and, with numerous commercial developments emerging, will become a major academic topic over the coming years. This authoritative and comprehensive book will be of great use to both the existing scientific community in this field, as well as for those who wish to enter it. Includes coverage of the most important and commonly adopted computational and experimental methods to analyze thermal properties in carbon nanomaterials Contains information about the growth of carbon nanomaterials, their thermal properties, and strategies to control thermal properties and applications, allowing readers to assess how to use each material most efficiently Offers a comprehensive overview of the theoretical background behind thermal transport in carbon nanomaterials

Author: Sie Chin Tjong
Publisher: John Wiley & Sons
ISBN: 3527627006
Category : Technology & Engineering
Languages : en
Pages : 242

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Book Description
Providing a broad insight into the potential applications of carbon nanotubes with metals and ceramic materials as a matrix, this book focuses on the preparation and the microstructural, physical, and mechanical characterizations of such novel nanocomposites. It features information on current synthesis and structure-property-relationships of metals and ceramics reinforced with CNT, organizing the vast array of surveys scattered throughout the literature in a single monograph. With its laboratory protocols and data tables this is invaluable reading for research workers and academics, as well as for applied scientists and industry personnel.

Author: Parveen Saini
Publisher: John Wiley & Sons
ISBN: 1119137101
Category : Technology & Engineering
Languages : en
Pages : 684

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Book Description
Since their discovery in 1977, the evolution of conducting polymers has revolutionized modern science and technology. These polymers enjoy a special status in the area of materials science yet they are not as popular among young readers or common people when compared to other materials like metals, paper, plastics, rubber, textiles, ceramics and composites like concrete. Most importantly, much of the available literature in the form of papers, specific review articles and books is targeted either at advanced readers (scientists / technologists / engineers / senior academicians) or for those who are already familiar with the topic (doctoral / postdoctoral scholars). For a beginner or even school / college students, such compilations are bit difficult to access / digest. In fact, they need proper introduction to the topic of conducting polymers including their discovery, preparation, properties, applications and societal impact, using suitable examples and already known principles/knowledge/phenomenon. Further, active participation of readers in terms of "question & answers", "fill-in-the-blanks", "numerical" along with suitable answer key is necessary to maintain the interest and to initiate the "thought process". The readers also need to know about the drawbacks and any hazards of such materials. Therefore, I believe that a comprehensive source on the science / technology of conducting polymers which maintains a link between grass root fundamentals and state-of-the-art R&D is still missing from the open literature.

Author: Dinesh Kumar Bommidi
Publisher:
ISBN: 9780438392267
Category : Mechanical engineering
Languages : en
Pages : 75

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Book Description
To improve the energy efficiency in many electronics and machinery applications, advanced Thermal Interface Materials (TIMs) with high heat dissipation ability and more pliability must be employed. Among a variety of promising choices to make the advanced TIMs, Vertically Aligned Carbon Nanotube (VACNT) turfs (arrays) outstand with their exceptional mechanical and thermal properties. Individual CNTs are quite flexible due to their quasi-one-dimensional structure and presence of strong sp2 bonds among the carbon atoms gives them great strength. Also, the dominance of ballistic phonon transport in the CNTs endows them superior thermal conductivity when compared to many metallic substrates. However, the defects in CNTs, misaligned axial contacts between CNTs in a CNT turf, and the CNTs/substrate resistance reduce the practical thermal conductivity of the material. It is hypothesized that the application of metal coatings on each CNT in a CNT turf would enhance the overall thermal conductivity of the material and improve the connectivity between the CNT turfs and the metallic substrate. As the diameter of the CNTs in a CNT turf is in the order of several nanometers, Molecular Dynamics (MD) atomistic simulations is selected as a tool which provide a deeper understanding in studying the thermal transport at the fundamental level. Thermal conduction in the metals is electron dominant whereas regular MD procedures are incapable of considering the energy exchange between these electrons and phonons. Therefore, a different mechanism called Two-temperature Model (TTM) coupled with Non-Equilibrium MD is used in this study and proved to be effective. MD code to procure the coefficient of thermal conductivity (kappa) was developed and the effects of the metal thickness, number of walls in the CNT and the role of diameter of CNT on kappa of the metal-coated CNTs was individually investigated. It was shown that the increase in the thickness of metal coating would impede the kappa of individual CNTs following an inverse power trend. Also, it was found that among the number of shells in the CNT and its diameter, the former parameter tends to contribute more towards the thermal transport than the latter. The results of this work are capable of predicting the optimal design structure for metal-coated VACNT composite for advanced thermal management applications.

Author: Srikanta Moharana
Publisher: Springer
ISBN: 9789819763283
Category : Science
Languages : en
Pages : 0

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Book Description
This book presents the latest advancements in various synthetic techniques, properties, characterization, and efficient applications of CNT-polymer nanocomposites. The preparation, properties, characterization, and applications of these technologically intriguing new materials are discussed in detail. The book covers a wide range of topics from the fundamentals of carbon nanotubes, their reinforced polymer nanocomposites and their applications in various fields including energy storage, 3D printing, electronics, aerospace and coatings, and environmental and bio-medical/bioengineering. It is a good resource for students, material scientists, and professionals interested in the synthesis, properties, characteristics, and cutting-edge applications of carbon nanotubes-polymer nanocomposites.

Author: Premkumar Nagarathnam
Publisher:
ISBN:
Category : Heat
Languages : en
Pages :

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Book Description
The thermal interface layer can be a limiting element in the cooling of microelectronic devices. Conventional solders, pastes and pads are no longer sufficient to handle the high heat fluxes associated with connecting the device to the sink. Carbon nanotubes(CNTs) have been proposed as a possible thermal interface material(TI M), due to their thermal and mechanical properties, and prior research has established the effectiveness of vertically arranged CNT arrays to match the capabilities of the best conventional TIMs. However, to reach commercial applicability, many improvements need to be made in terms of improving thermal and mechanical properties as well as cost and manufacturing ease of the layer. Prior work demonstrated a simple method to transfer and bond CNT arrays through the use of a nanometer thin layer of gold as a bonding layer. This study sought to improve on that technique. By controlling the rate of deposition, the bonding temperature was reduced. By using different metals and thinner layers, the potential cost of the technique was reduced. Through the creation of a patterned array, a phase change element was able to be incorporated into the technique. The various interfaces created are characterized mechanically and thermally.

Author: Rafael Vargas-Bernal
Publisher: BoD – Books on Demand
ISBN: 1838803378
Category : Technology & Engineering
Languages : en
Pages : 150

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Book Description
Two of the hottest research topics today are hybrid nanomaterials and flexible electronics. As such, this book covers both topics with chapters written by experts from across the globe. Chapters address hybrid nanomaterials, electronic transport in black phosphorus, three-dimensional nanocarbon hybrids, hybrid ion exchangers, pressure-sensitive adhesives for flexible electronics, simulation and modeling of transistors, smart manufacturing technologies, and inorganic semiconductors.