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Study of the Physics of Droplet Impingement Cooling

Study of the Physics of Droplet Impingement Cooling PDF Author: Guillermo Enrique Soriano
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
Spray cooling is one of the most promising technologies in applications which require large heat removal capacity in very small areas. Previous experimental studies have suggested that one of the main mechanisms of heat removal in spray cooling is forced convection with strong mixing due to droplet impingement. These mechanisms have not been completely understood mainly due to the large number of physical variables, and the inability to modulate and control variables such as droplet frequency and droplet size. Our approach consists of minimizing the number of experimental variables by controlling variables such as droplet direction, velocity and diameter. A study of heat transfer for single and multiple droplet impingements using HFE- 7100 as the cooling fluid under constant heat flux conditions is presented. Monosized single and multiple droplet trains were produced using a piezoelectric droplet generator with the ability to adjust droplet frequency, diameter, velocity, and spacing between adjacent droplets. In this study, heaters consisting of a layer of Indium Tin Oxide (ITO) as heating element, and ZnSe substrates were used. Surface temperature at the liquid-solid interface was measured using Infrared Thermography. Heat transfer behavior was characterized and critical heat flux was measured. Film thickness was measured using a non-invasive optical technique inside the crown formation produced by the impinging droplets. Hydrodynamic phenomena at the droplet impact zone was studied using high speed imaging. Impact regimes of the impinging droplets were identified, and their effect on heat transfer performance were discussed. The results and effects of droplet frequency, droplet diameter, droplet velocity, and fluid flow rate on heat flux behavior, critical heat flux, and film morphology were elucidated. The study showed that forced heat convection is the main heat transfer mechanism inside the crown formation formed by droplet impingement and impact regimes play an important role on heat transfer behavior. In addition, this study found that spacing among adjacent droplets is the most important factor for multiple droplet stream heat transfer behavior. The knowledge generated through the study provides tools and know-how necessary for the design and development of enhanced spray cooling systems.

Study of the Physics of Droplet Impingement Cooling

Study of the Physics of Droplet Impingement Cooling PDF Author: Guillermo Enrique Soriano
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
Spray cooling is one of the most promising technologies in applications which require large heat removal capacity in very small areas. Previous experimental studies have suggested that one of the main mechanisms of heat removal in spray cooling is forced convection with strong mixing due to droplet impingement. These mechanisms have not been completely understood mainly due to the large number of physical variables, and the inability to modulate and control variables such as droplet frequency and droplet size. Our approach consists of minimizing the number of experimental variables by controlling variables such as droplet direction, velocity and diameter. A study of heat transfer for single and multiple droplet impingements using HFE- 7100 as the cooling fluid under constant heat flux conditions is presented. Monosized single and multiple droplet trains were produced using a piezoelectric droplet generator with the ability to adjust droplet frequency, diameter, velocity, and spacing between adjacent droplets. In this study, heaters consisting of a layer of Indium Tin Oxide (ITO) as heating element, and ZnSe substrates were used. Surface temperature at the liquid-solid interface was measured using Infrared Thermography. Heat transfer behavior was characterized and critical heat flux was measured. Film thickness was measured using a non-invasive optical technique inside the crown formation produced by the impinging droplets. Hydrodynamic phenomena at the droplet impact zone was studied using high speed imaging. Impact regimes of the impinging droplets were identified, and their effect on heat transfer performance were discussed. The results and effects of droplet frequency, droplet diameter, droplet velocity, and fluid flow rate on heat flux behavior, critical heat flux, and film morphology were elucidated. The study showed that forced heat convection is the main heat transfer mechanism inside the crown formation formed by droplet impingement and impact regimes play an important role on heat transfer behavior. In addition, this study found that spacing among adjacent droplets is the most important factor for multiple droplet stream heat transfer behavior. The knowledge generated through the study provides tools and know-how necessary for the design and development of enhanced spray cooling systems.

Study of the Effects of Single and Double Droplets Impingement on Surface Cooling

Study of the Effects of Single and Double Droplets Impingement on Surface Cooling PDF Author: Hsin-Min Tsai
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
Spray cooling is a promising technique which is used to remove large amounts of heat from surfaces. It is characterized by uniform heat removal, low droplet impact velocity and better cooling efficiency when compared to other cooling schemes. It can be used in electronic cooling, and other applications. However, due to the multiple impacts of droplets, the film fluid dynamics and morphology are quite complicated. Moreover, the effect of heat transfer under spray cooling is not well understood due to the large number of interdependent variables such as impact spacing, impact angle, droplet diameter, droplet velocity and droplet frequency to name a few. An experimental approach is proposed and used to minimize and control key independent variables to determine their effects on surface temperature and heat transfer cooling mode. The effects of droplet impact angle and spacing on different heat flux conditions are studied. The film thickness is also obtained to further investigate the relationship between the independent variable and the observed heat transfer mechanism. The study of coherent droplet impingement on an open surface is experimentally characterized using high speed imaging and infrared thermography. Single stream droplet impingent cooling with different impact angle is also studied. Temperature distribution and impact crater morphology are obtained under different heat flux conditions. Film thickness inside droplet impact craters is measured to understand the relationship between minimum surface temperature and film thickness. Next, double streams droplet impingement cooling with different spacings and impact angles are investigated. The optimum spacing is found to reduce the droplet-to-droplet collision and to minimize splashing, resulting in enhanced heat transfer and better use of the cooling fluid. The film thickness is also measured to understand the relationship between the heat transfer results and the controllable independent variables. The results and conclusions of this study are useful in understanding the physics of spray cooling and can be applied to design better spray cooling systems.

Droplet Impingement Cooling Experiments on Nano-structured Surfaces

Droplet Impingement Cooling Experiments on Nano-structured Surfaces PDF Author: Yen-Po Lin
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
Spray cooling has proven to be efficient in managing thermal load in high power applications. Reliability of electronic products relies on the thermal management and understanding of heat transfer mechanisms including those related to spray cooling. However, to date, several of the key heat transfer mechanisms are still not well understood. An alternative approach for improving the heat transfer performance is to change the film dynamics through surface modification. The main goal of this study is to understand the effects of nano-scale features on flat heater surfaces subjected to spray cooling and to determine the major factors in droplet impingement cooling to estimate their effects in the spray cooling system. Single droplet stream and simultaneous triple droplet stream with two different stream spacings (500 [mu]m and 2000 [mu]m), experiments have been performed to understand the droplet-surface interactions relevant to spray cooling systems. Experiments have been conducted on nano-structured surfaces as well as on flat (smooth) surfaces. It is observed that nano-structured surfaces result in lower minimum wall temperatures, better heat transfer performance, and more uniform temperature distribution. A new variable, effective thermal diameter (de), was defined based on the radial temperature profiles inside the impact zone to quantify the effects of the nano-structured surface in droplet cooling. Results indicate that larger effective cooling area can be achieved using nano-structured surface in the single droplet stream experiments. In triple stream experiments, nano-structured surface also showed an enhanced heat transfer. In single stream experiments, larger outer ring structures (i.e. larger outer diameters) in the impact crater were observed on the nano-structured surfaces which can be used to explain enhanced heat transfer performance. Smaller stream spacing in triple stream experiments reveal that the outer ring structure is disrupted resulting in lower heat transfer. Lower static contact angle on the nano-structured surface has been observed, which implies that changes in surface properties result in enhanced film dynamics and better heat transfer behavior. The results and conclusions of this study should be useful for understanding the physics of spray cooling and in the design of better spray cooling systems.

Advanced Cooling Technologies and Applications

Advanced Cooling Technologies and Applications PDF Author: S. M. Sohel Murshed
Publisher: BoD – Books on Demand
ISBN: 1789848385
Category : Science
Languages : en
Pages : 154

Book Description
Since conventional cooling techniques are increasing falling short of meeting the ever-growing cooling demands of high heat generating devices, thermal systems, and processes, advanced and innovative cooling technologies are of immense importance to deal with such high thermal management. Hence, this book covers a number of key topics related to advanced cooling approaches, their performance, and applications, including: Evaporative air cooling; Spray impingement cooling; Heat pump-based cooling; Modular cooling for photovoltaic plant; Nucleate pool boiling of refrigerants; Transient flashing spray cooling and application; Compressor cooling systems for industry. The book is aimed at a wide variety of people from graduate students and researchers to manufacturers who are involved or interested in the areas of thermal management systems, cooling technologies, and their applications.

Suppression and Enhancement of Boiling Associated with Multiple Droplet Impingement

Suppression and Enhancement of Boiling Associated with Multiple Droplet Impingement PDF Author: Yuxuan Yang
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
Spray cooling has proven to be efficient in managing thermal load in high power applications. Reliability of electronic products lies on the thermal management and understanding of heat transfer mechanisms of the most commonly used thermal management schemes such as spray cooling. Many experiments have been done to understand the heat transfer mechanisms associated with spray cooling. However, most of them have relied on comprehensive spray cooling experiments where multiple physical variables are at play simultaneously. Furthermore, experiments with single streams of droplets have not been able to elucidate the effects of the onset of boiling (ONB) during the droplet impingement process. Therefore, efforts have been undertaken to consider the effects of using three droplet streams arranged in a triangulated fashion. The effects of using triangulated multiple droplet impingements on the suppression or enhancement of boiling on heated surfaces has been investigated. Moreover, the effects of using screen laminated on the suppression of ONB during the droplet impingement process has been studied in detail. The main goal of this project is to study the effects of multiple droplet impingement on the flat heater surface in the spray cooling with and without the use of metallic screen laminates. Single and triple droplet impingement experiments have been performed to understand the droplet behavior in spray cooling systems where multiple droplets simultaneously impact a heated surface. The experiments consisted of using a stainless steel screen laminate over a sample surface to observe the suppression or enhancement of pool boiling which tends to occur at the periphery of each droplet impingement zone. An infrared-based imaging technique was used to measure surface temperature during droplet impingement. The heat transfer performance has been evaluated in terms of heat flux, droplet frequency and volume flow rate. The results indicate that droplet stream spacing and the use of copper meshes can enhance surface cooling significantly. Specifically, droplet stream spacing of 1000 micrometers with copper meshes with a 6 mm hole and gap of 0.2 mm lead to enhanced surface cooling during the multiple droplet impingement process. It is expected that the results and conclusions of this study will be useful in understanding the physics of spray cooling which should help design better spray cooling system. The electronic version of this dissertation is accessible from http://hdl.handle.net/1969.1/152450

Droplet Impingement on a Heated Surface

Droplet Impingement on a Heated Surface PDF Author: Jeffrey D. Naber
Publisher:
ISBN:
Category :
Languages : en
Pages : 660

Book Description


Analytical and Experimental Investigation Into the Thermal Aspects of Droplet Impingement

Analytical and Experimental Investigation Into the Thermal Aspects of Droplet Impingement PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
The mechanics and heat transfer of droplet impact is studied in the range of parameters interest for Super-cooled Large Droplet icing. The investigation explores the development of the splash produced experimental and numerically. A Navier-Stokes solver has been developed in order to compare experiments and modelling. Heat transfer is included in the simulations making possible the analysis of the thermal history during the impact of a Super-cooled droplet into a warm and running thin water film. Also a theoretical and numerical study has been undertaken in order to simulate the first stages of ice formation on the critical surfaces of aircraft during the droplet impact under freezing conditions due to super-cooled icing. The parameters considered experimental and numerically are: " Droplet size: 100-700Jlm." Droplet impact velocity: 18-80m/s." Angles of impact: 70°,45° and 20°." Airflow (droplet) temperature: 200 e and _lOoe." Water film thicknesses: 150Jlm and 50Jlm." Water film temperature: 15°e and lOoe." Water film velocity: 5m/s. The simulations are compared to the experiments run under the same conditions. Results for the parameters at the early stages of the splash agree well but as the splash process continues there are more differences between the two sets of results.

Impingement Jet Cooling in Gas Turbines

Impingement Jet Cooling in Gas Turbines PDF Author: R.S. Amano
Publisher: WIT Press
ISBN: 1845649060
Category : Science
Languages : en
Pages : 253

Book Description
Due to the requirement for enhanced cooling technologies on modern gas turbine engines, advanced research and development has had to take place in field of thermal engineering. Among the gas turbine cooling technologies, impingement jet cooling is one of the most effective in terms of cooling effectiveness, manufacturability and cost. The chapters contained in this book describe research on state-of-the-art and advanced cooling technologies that have been developed, or that are being researched, with a variety of approaches from theoretical, experimental, and CFD studies. The authors of the chapters have been selected from some of the most active researchers and scientists on the subject. This is the first to book published on the topics of gas turbines and heat transfer to focus on impingement cooling alone.

A Correlation for Critical Heat Flux in Droplet Impingement Cooling

A Correlation for Critical Heat Flux in Droplet Impingement Cooling PDF Author: J. Yang
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description


Spray Impingement Cooling

Spray Impingement Cooling PDF Author: Ri Li
Publisher:
ISBN:
Category : Electronic books
Languages : en
Pages : 0

Book Description
The cooling of a surface can be achieved by the impingement of spray, which is a free surface flow of droplets ejected from a spray nozzle. Spray cooling can provide uniform cooling and handle high heat fluxes in both single phase and two phases. In this chapter, spray cooling is reviewed from two aspects: the entire spray (spray level) and droplets (droplet level). The discussion on the spray level is focused on the spray cooling performance as a function of fluid properties, flow conditions, surface conditions, and nozzle positioning. The advantages and barriers of using spray cooling for engineering applications are summarized. The discussion on the droplet level is focused on the impact of droplet flow on film flow, which is the key flow mechanism in spray cooling. Droplet flow involves single droplet, droplet train (continuously droplets broke up from jet flow), and droplet burst (droplet groups affecting at a constant frequency), and local cooling enhancement due to droplet flow is discussed in details. Future work and unresolved issues in spray cooling are proposed.