Author: Hu Xiong Publisher: ISBN: Category : Languages : en Pages : 147
Book Description
As the pre-impregnated thermoplastic composites have recently attached increasing interest in the automotive industry for their excellent mechanical properties and their rapid cycle manufacturing process, modelling and numerical simulations of forming processes for composites parts with complex geometry is necessary to predict and optimize manufacturing practices. This thesis is devoted to modelling and simulation of the consolidation behavior during thermoplastic prepreg composites forming process. A new seven-node prismatic solid-shell element is proposed: six located at the apexes and the seventh sited at the center. A shear stain field is assumed to subdue transverse shear locking, the enhanced assumed strain method by addition of an extra displacement DOF from the central node and a reduced integration scheme are combined offering a linear varying strain field along the thickness direction to circumvent thickness locking, and an hourglass stabilization procedure is employed in order to correct the element's rank deficiency for pinching. This element permits the modelling of three-dimensional constitutive behavior of thermoplastic prepreg with the consolidation effect, which is modelled by a viscoelastic relaxation model. An intimate contact model is employed to predict the evolution of the consolidation which permits the microstructure prediction of void presented through the prepreg. Within a hyperelastic framework, several simulation tests are launched by combining the new developed finite element and the consolidation models. The comparison with conventional shell element and experimental results shows the efficiency of the proposed solid-shell element not only dealing with the in-plan deformation and bending deformation problems, but also in analyzation of the consolidation behavior, and the degree of intimate contact provides the level of consolidation by applied process conditions, which is essential for the appearance of defects in final composite part.
Author: Anna Carla Araujo Publisher: Materials Research Forum LLC ISBN: 164490313X Category : Technology & Engineering Languages : en Pages : 2957
Book Description
These ESAFORM 2024 conference proceedings cover a wide range of topics: Additive manufacturing; Composites forming processes; Extrusion and drawing; Forging and rolling; Formability of metallic materials; Friction and wear in metal forming; Incremental and sheet metal forming; Innovative joining by forming technologies; Optimization and inverse analysis in forming; Machining, Cutting and severe plastic deformation processes; Material behavior modelling; New and advanced numerical strategies for material forming; Non-conventional processes; Polymer processing and thermomechanical properties; Sustainability on material forming. Keywords: WAAM Technology, Fused deposition Modeling (FDM), Fiber Composite Printers, Ultrasonic Powder Atomization, Finite Element Modeling (FEM), Laser Powder Bed Fusion (L-PBF), Rapid Prototyping in Additive Manufacturing, Directed Energy Deposition (DED), GTAW Droplet Deposition, Deep Learning, Thermoplastic Pultrusion, Textile Reinforcements, Thermoforming Simulation, New Sustainable Materials, Non-Crimp Fabrics, CFRP Scraps, PEEK Composites, Thermoplastic Sheets, Flax/PP Composites.
Author: Gurminder Singh Publisher: Walter de Gruyter GmbH & Co KG ISBN: 3111067343 Category : Science Languages : en Pages : 302
Book Description
In today's society researchers are more focused on cleaner materials production for environmental sustainability. This approach aims at reducing waste and the development of materials with enhanced properties and functionality. This book focuses on optimizing manufacturing processes for sustainable composite materials. It discusses optimum utilization of resources by using minimum effort to save cost and energy.
Author: Corey Lynam, P. Eng., Publisher: DEStech Publications, Inc ISBN: 1605950424 Category : Technology & Engineering Languages : en Pages : 102
Book Description
Models and experiments for faster, less expensive manufacture of thermoplastic partsFocused on simulating thermal defects in thermoplasticsTechniques for better molds, tooling and equipment Book explains methods and coding to create FEM-based models to optimize process variables and predict dimensional distortions during the manufacture of thermoplastic matrix composite parts. After investigating defects, such as spring-in, caused by thermal inconsistencies during manufacture, the text offers a step-by-step approach to simulating and predicting the magnitude of distortion via readily available FE codes. Models are validated by testing using the example of a multi-staged roll-formed continuous thermoplastic woven laminate, which can be readily extended to a variety of mold geometries. Information in this book is intended to reduce the need for costly and time-consuming re-tooling in thermoplastic parts design.
Author: Philippe Boisse Publisher: Woodhead Publishing ISBN: 1782423206 Category : Technology & Engineering Languages : en Pages : 493
Book Description
The manufacturing processes of composite materials are numerous and often complex. Continuous research into the subject area has made it hugely relevant with new advances enriching our understanding and helping us overcome design and manufacturing challenges. Advances in Composites Manufacturing and Process Design provides comprehensive coverage of all processing techniques in the field with a strong emphasis on recent advances, modeling and simulation of the design process. Part One reviews the advances in composite manufacturing processes and includes detailed coverage of braiding, knitting, weaving, fibre placement, draping, machining and drilling, and 3D composite processes. There are also highly informative chapters on thermoplastic and ceramic composite manufacturing processes, and repairing composites. The mechanical behaviour of reinforcements and the numerical simulation of composite manufacturing processes are examined in Part Two. Chapters examine the properties and behaviour of textile reinforcements and resins. The final chapters of the book investigate finite element analysis of composite forming, numerical simulation of flow processes, pultrusion processes and modeling of chemical vapour infiltration processes. - Outlines the advances in the different methods of composite manufacturing processes - Provides extensive information on the thermo-mechanical behavior of reinforcements and composite prepregs - Reviews numerical simulations of forming and flow processes, as well as pultrusion processes and modeling chemical vapor infiltration
Author: Stepan V Lomov Publisher: Elsevier ISBN: 0857092537 Category : Technology & Engineering Languages : en Pages : 557
Book Description
Non-crimp fabric (NCF) composites are reinforced with mats of straight (non-crimped) fibres, giving them such advantages as strength, ease of handling and low manufacturing costs. Non-crimp fabric composites provides a comprehensive review of the use of NCF composites, their manufacture and applications in engineering.Part one covers the manufacture of non-crimp fabrics, including also topics such as structural stitching and automated defect analysis. Part two goes on to discuss the manufacture of non-crimp fabric composites, with chapters covering such topics as deformability and permeability of NCF. Part three focuses on the properties of NCF composites, with chapters on stiffness and strength, damage progression and fatigue. Finally, part four covers the applications of NCF composites, including chapters on the aerospace and automotive industries as well as wind turbines and helicopter applications. The book concludes with a discussion of cost analysis of NCF composites in engineering applications.With its distinguished editor and international team of expert contributors, Non-crimp fabric composites is an essential reference for composite manufacturers and structural and mechanical engineers in industries using NCF composites, as well as academics with a research interest in the field. - Provides a comprehensive review of the use of NCF composites, their manufacture and applications in engineering - Reviews the manufacture of non-crimp fabrics, including also topics such as structural stitching and automated defect analysis - Examines the properties of NCF composites considering stiffness and strength, damage progression and fatigue
Author: A C Long Publisher: Elsevier ISBN: 1845692535 Category : Technology & Engineering Languages : en Pages : 345
Book Description
Composites are versatile engineered materials composed of two or more constituent materials which, when combined, lead to improved properties over the individual components whilst remaining separate on a macroscopic level. Due to their versatility, composite materials are used in a variety of areas ranging from healthcare and civil engineering to spacecraft technology. Composites forming technologies reviews the wealth of research in forming high-quality composite materials.The book begins with a concise explanation of the forming mechanisms and characterisation for composites, as well as covering modelling and analysis of forming techniques. Further chapters discuss the testing and simulation of composite materials forming. The book also considers forming technologies for various composite material forms including thermoset and thermoplastic prepreg, moulding compounds and composite/metal laminates.With its distinguished editor and array of international contributors, Composites forming technologies is an essential reference for engineers, researchers and academics involved with the production and use of composite materials. - Reviews the wealth of research in forming high-quality composite materials - Includes a concise explanation of the forming mechanisms and charaterisation for composites - Considers forming technologies for various composite material forms
Author: Valentin L. Popov Publisher: Springer ISBN: 3662587092 Category : Science Languages : en Pages : 357
Book Description
This open access book contains a structured collection of the complete solutions of all essential axisymmetric contact problems. Based on a systematic distinction regarding the type of contact, the regime of friction and the contact geometry, a multitude of technically relevant contact problems from mechanical engineering, the automotive industry and medical engineering are discussed. In addition to contact problems between isotropic elastic and viscoelastic media, contact problems between transversal-isotropic elastic materials and functionally graded materials are addressed, too. The optimization of the latter is a focus of current research especially in the fields of actuator technology and biomechanics. The book takes into account adhesive effects which allow access to contact-mechanical questions about micro- and nano-electromechanical systems. Solutions of the contact problems include both the relationships between the macroscopic force, displacement and contact length, as well as the stress and displacement fields at the surface and, if appropriate, within the half-space medium. Solutions are always obtained with the simplest available method - usually with the method of dimensionality reduction (MDR) or approaches which use the solution of the non-adhesive normal contact problem to solve the respective contact problem.
Author: Hu Xiong
Author: Anna Carla Araujo
Author: Veronique Michaud
Author: Gurminder Singh
Author: Corey Lynam, P. Eng., 
Author: Philippe Boisse
Author: 
Author: Stepan V Lomov
Author: A C Long
Author: Valentin L. Popov