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Plutonium Immobilization Project Concept for Dustless Transfer of Powder

Plutonium Immobilization Project Concept for Dustless Transfer of Powder PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 5

Book Description
Plutonium powder will be brought into the Plutonium Immobilization Plant in Food Pack Cans in 3013 packages. The Food Pack Cans will be removed from the 3013 outer and inner can. This document describes their concept and completes PIP milestone 2.2.3.4/FY01/c, Complete Concept for Material Transfer.

Plutonium Immobilization Project Concept for Dustless Transfer of Powder

Plutonium Immobilization Project Concept for Dustless Transfer of Powder PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 5

Book Description
Plutonium powder will be brought into the Plutonium Immobilization Plant in Food Pack Cans in 3013 packages. The Food Pack Cans will be removed from the 3013 outer and inner can. This document describes their concept and completes PIP milestone 2.2.3.4/FY01/c, Complete Concept for Material Transfer.

Material Transfer System in Support of the Plutonium Immobilization Program

Material Transfer System in Support of the Plutonium Immobilization Program PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
The Plutonium Immobilization Project is currently undertaking formulation and process development to demonstrate the immobilization of surplus plutonium in a titanate-based ceramic. These ceramic forms will be encapsulated within canisters containing high level waste glass for geologic disposal. Process development work is being conducted with sub-scale, process prototypic equipment. Final validation of the process will be done using actual plutonium material and functionally prototypic equipment within a glovebox. Due to the radioactive nature of the material, remote material handling is necessary to reduce the radiation exposure to the operators. A remote operated Material Transfer System to interface with process equipment has been developed.

Plutonium Immobilization Feed Batching System Concept Report

Plutonium Immobilization Feed Batching System Concept Report PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 5

Book Description
The Plutonium Immobilization Facility will encapsulate plutonium in ceramic pucks and seal the pucks inside welded cans. Remote equipment will place these cans in magazines and the magazines in a Defense Waste Processing Facility (DWPF) canister. The DWPF will fill the canister with high level waste glass for permanent storage. Feed batching is one of the first process steps involved with first stage plutonium immobilization. It will blend plutonium oxide powder before it is combined with other materials to make pucks. This report discusses the Plutonium Immobilization feed batching process preliminary concept, batch splitting concepts, and includes a process block diagram, concept descriptions, a preliminary equipment list, and feed batching development areas.

Plutonium Immobilization Project Comparison of Bagless Transfer and Electrolytic Decon

Plutonium Immobilization Project Comparison of Bagless Transfer and Electrolytic Decon PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 5

Book Description
This report documents a study requested for PIP to compare the baseline bagless transfer process with the electrolytic decontamination process, and recommend the process for the PIP application. Two different methods of packaging pucks in cans for the Plutonium Immobilization Project (PIP) were compared; the SRS bagless transfer and electrolytic decontamination. The SRS bagless transfer generates more waste, but it is simpler, less systems would be required, it requires much less glovebox space, much less building space and the installed cost would be considerably less. Therefore, the SRS bagless transfer is recommended for the PIP.

Plutonium Immobilization Project - Can-In-Canister Hardware Development

Plutonium Immobilization Project - Can-In-Canister Hardware Development PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 5

Book Description
The Plutonium Immobilization Project (PIP) is a program funded by the U.S. Department of Energy to develop technology to disposition excess weapons grade plutonium. This program introduces the ''Can-in-Canister'' (CIC) technology that immobilizes the plutonium by encapsulating it in ceramic forms (or pucks) and ultimately surrounding it with high-level waste glass to provide a deterrent to recovery. Since there are significant radiation, contamination and security concerns, the project team is developing unique technologies to remotely perform plutonium immobilization tasks. This paper covers the design, development and testing of the magazines (cylinders containing cans of ceramic pucks) and the rack that holds them in place inside the waste glass canister. Several magazine and rack concepts were evaluated to produce a design that gives the optimal balance between resistance to thermal degradation and facilitation of remote handling. This paper also reviews the effort to develop a join ted arm robot that can remotely load seven magazines into defined locations inside a stationary canister working only through the 4 inch (102 mm) diameter canister throat.

Materials Disposition Plutonium Acceptance Specifications for the Immobilization Project

Materials Disposition Plutonium Acceptance Specifications for the Immobilization Project PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
The Department of Energy (DOE) has declared approximately 38.2 tonnes of weapons-grade plutonium to be excess to the needs of national security, 14.3 tonnes of fuel- and reactor-grade plutonium excess to DOE needs, and anticipates an additional 7 tonnes to be declared excess to national security needs. Of this 59.5 tonnes, DOE anticipates that ~ 7.5 tonnes will be dispositioned as spent fuel at the Geologic Repository and ~ 2 tonnes will be declared below the safeguards termination limit and be discarded as TRU waste at WIPP. The remaining 50 tonnes of excess plutonium exists in many forms and locations around the country, and is under the control of several DOE Offices. The Materials Disposition Program (MD) will be receiving materials packaged by these other Programs to disposition in a manor that meets the spent fuel standard. For disposition by immobilization, the planned facilities will have only limited capabilities to remove impurities prior to blending the plutonium feedstocks to prepare feed for the plutonium immobilization ceramic formation process, Technical specifications are described here that allow potential feedstocks to be categorized as either acceptable for transfer into the MD Immobilization Process, or unacceptable without additional processing prior to transfer to MD. Understanding the requirements should allow cost benefit analyses to be performed to determine if a specific material should be processed sufficiently shipment to WIPP. Preliminary analyses suggest that about 45 tonnes of this material have impurity concentrations much lower than the immobilization acceptance specifications. In addition, approximately another 3 tonnes can easily be blended with the higher purity feeds to meet the immobilization specifications. Another 1 tonne or so can be processed in the immobilization plutonium conversion area to yield materials that can be blended to provide acceptable feed for immobilization. The remaining 3 tonnes must be excluded in their present form. However, approximately 2 tonnes of this remaining material could be processed in existing DOE facilities to make them acceptable to the immobilization process. This leaves about a tonne that probably should be declared waste and shipped to WIPP. These specifications are written primarily for large lots of material, for example, 100 kg or more of plutonium in the lot. Small lots of material, such as is common for Central Scrap Management Office (CSMO) materials, will have to be handled on a case by case basis.

Plutonium Immobilization Project -- Can Loading

Plutonium Immobilization Project -- Can Loading PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 5

Book Description
The Savannah River Site (SRS) will immobilize excess plutonium in the proposed Plutonium Immobilization Project (PIP). The PIP scope includes unloading transportation containers, preparing the feed streams, converting the metal feed to an oxide, adding the ceramic precursors, pressing the pucks, inspecting pucks, and sintering pucks. The PIP scope also includes loading the pucks into metal cans, sealing the cans, inspecting the cans, loading the cans into magazines, loading magazines into Defense Waste Processing Facility (DWPF) canisters, and transporting the canisters to the DWPF. The DWPF fills the canister with a mixture of high level radioactive waste and glass for permanent storage. Due to the radiation, remote equipment must perform PIP operations in a contained environment.

Integrated Development and Testing Plan for the Plutonium Immobilization Project

Integrated Development and Testing Plan for the Plutonium Immobilization Project PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 180

Book Description
This integrated plan for the DOE Office of Fissile Materials Disposition (MD) describes the technology development and major project activities necessary to support the deployment of the immobilization approach for disposition of surplus weapons-usable plutonium. The plan describes details of the development and testing (D & T) tasks needed to provide technical data for design and operation of a plutonium immobilization plant based on the ceramic can-in-canister technology (''Immobilization Fissile Material Disposition Program Final Immobilization Form Assessment and Recommendation'', UCRL-ID-128705, October 3, 1997). The plan also presents tasks for characterization and performance testing of the immobilization form to support a repository licensing application and to develop the basis for repository acceptance of the plutonium form. Essential elements of the plant project (design, construction, facility activation, etc.) are described, but not developed in detail, to indicate how the D & T results tie into the overall plant project. Given the importance of repository acceptance, specific activities to be conducted by the Office of Civilian Radioactive Waste Management (RW) to incorporate the plutonium form in the repository licensing application are provided in this document, together with a summary of how immobilization D & T activities provide input to the license activity. The ultimate goal of the Immobilization Project is to develop, construct, and operate facilities that will immobilize from about 18 to 50 tonnes (MT) of U.S. surplus weapons usable plutonium materials in a manner that meets the ''spent fuel'' standard (Fissile Materials Storage and Disposition Programmatic Environmental Impact Statement Record of Decision, ''Storage and Disposition Final PEIS'', issued January 14, 1997, 62 Federal Register 3014) and is acceptable for disposal in a geologic repository. In the can-in-canister technology, this is accomplished by encapsulating the plutonium-containing ceramic forms within large canisters of high level waste (HLW) glass. Deployment of the immobilization capability should occur by 2006 and be completed within 10 years.

Plutonium Immobilization -- Can Loading

Plutonium Immobilization -- Can Loading PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 5

Book Description
The Savannah River Site (SRS) will immobilize excess plutonium in the proposed Plutonium Immobilization Project (PIP). The PIP adds the excess plutonium to ceramic pucks, loads the pucks into cans, and places the cans into DWPF canisters. This paper discusses the PIP process steps, the can loading conceptual design, can loading equipment design, and can loading work completed.

Remote Handling in the Plutonium Immobilization Project -- Second Stage Immobilization

Remote Handling in the Plutonium Immobilization Project -- Second Stage Immobilization PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 5

Book Description
The Savannah River Site (SRS) will immobilize excess plutonium in ceramic pucks and seal the pucks inside welded cans. Automated equipment will place these cans in magazines and the magazines in a Defense Waste Processing Facility (DWPF) canister. The DWPF will fill the canister with glass for permanent storage. Due to the radiation, remote equipment will perform these operations in a contained environment. The Plutonium Immobilization Project is in the conceptual design stage and the facility will begin operation in 2008. This paper discusses the Plutonium Immobilization Project phase 2 automation equipment conceptual design, equipment design, and work completed.