Operator’S Guide to Rotating Equipment PDF Download

Author: Robert Perez
Publisher: AuthorHouse
ISBN: 1496908678
Category : Technology & Engineering
Languages : en
Pages : 173

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Book Description
Every operator who is responsible for monitoring critical rotating equipment will greatly benefit from this handy reference book. The goal of this book is to present proven techniques that will enable rookie and veteran operators alike to detect problems early and, we hope, eliminate major outages and/or maintenance costs. To achieve this goal we shall explain the basics of lubrication systems, bearings, drivers, seals and sealing systems, for centrifugal and positive displacement pumps as well as turbines, centrifugal compressors and reciprocating compressors. We will then present common sense inspection methods for centrifugal and positive displacement pumps, gear boxes, motors, heat exchangers, and turbines.

Author: William E. Forsthoffer
Publisher: Elsevier
ISBN: 0080966772
Category : Technology & Engineering
Languages : en
Pages : 672

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Book Description
Optimize plant asset safety and reliability while minimizing operating costs with this invaluable guide to the engineering, operation and maintenance of rotating equipment Based upon his multi-volume Rotating Equipment Handbooks, Forsthoffer’s Best Practice Handbook for Rotating Machinery summarises, expands and updates the content from these previous books in a convenient all-in-one volume. Offering comprehensive technical coverage and insider information on best practices derived from lessons learned in the engineering, operation and maintenance of a wide array of rotating equipment, this new title presents: A unique "Best Practice" and "Lessons Learned" chapter framework, providing bite-sized, troubleshooting instruction on complex operation and maintenance issues across a wide array of industrial rotating machinery. Five chapters of completely new material combined with updated material from earlier volumes, making this the most comprehensive and up-to-date handbook for rotary equipment currently available. Intended for maintenance, engineering, operation and management, Forsthoffer’s Best Practice Handbook for Rotating Machinery is a one-stop resource, packed with a lifetime’s rotating machinery experience, to help you improve efficiency, safety, reliability and cost. A unique "Lessons Learned/Best Practices" component opens and acts as a framework for each chapter. Readers not only become familiar with a wide array of industrial rotating machinery; they learn how to operate and maintain it by adopting the troubleshooting perspective that the book provides Five chapters of completely new material combined with totally updated material from earlier volumes of Forsthoffer’s Handbook make this the most comprehensive and up-to-date handbook for rotary equipment currently Users of Forsthoffer’s multi-volume Rotating Equipment Handbooks now have an updated set, with expanded coverage, all in one convenient, reasonably-priced volume

Author: Robert X. Perez
Publisher: Xlibris Corporation
ISBN: 1462803458
Category : Reference
Languages : en
Pages : 196

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Book Description
We work in an industry where economic success is heavily dependent on the collective performance of our processing equipment and their operators. Without highly trained and confident operators we can never hope to realize the full potential of our complex processes. Formal and informal training must be provided regularly if continuous process and reliability gains are to be expected. There are no shortcuts to operational excellence. One training topic essential to every operators education is that of centrifugal pumping technology. The ever-present centrifugal pump is one of the workhorses of the process world, tirelessly moving fluids, ranging from the innocuous to the toxic and flammable, from one stage of the process to the next. We would be hard pressed to find a processing unit inside our complexes without a few of these in service. Their shear numbers and variety can make their mastery a challenge. This book was specifically written for process operators who regularly deal with centrifugal pumps, addressing principally those variables and factors under their control, while limiting design theory and mathematics to a minimum. The following topics and content are covered: 1. Importance of equipment reliability and what role operators play in this mission. 2. Centrifugal pump operating characteristics 3. Mechanical seals and their related seal flush plans 4. What operators should know about electric motors 5. Lubrication basics 6. Troubleshooting basics 7. How to start a pump reliability program By the end of the book, the reader should possess a clear understanding of how to operate and monitor their pumps. Three handy references are also contained in the book to answer questions as they arise in the field: 1) Operators Guide to API Flush Plans, 2) Illustrated Glossary of Centrifugal Pump Terms, 3) Glossary of Electric Motor Terms, and 4) Useful Centrifugal Pump Formulas. This book can be used as a self-paced, self-taught short course or as a companion to a live prepared short course for both inexperienced and seasoned operators. It can also serve as a handy field guide after completion of the course. The ultimate mission of this book is to provide the latest generation of operators a body of knowledge that is relevant, complete, and practical in an industrial setting for years to come.

Author: William E. Forsthoffer
Publisher: Elsevier
ISBN: 0080949320
Category : Technology & Engineering
Languages : en
Pages : 529

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Book Description
'Fundamentals of Rotating Equipment' is an overview of the main types of rotating machinery in industry, and covers such aspects as system dynamics, surge control, vibration and balancing, radial bearing design, performance parameters, rotor system design and operation, rotor axial (thrust) forces, performance objectives and mechanical restraints, auxiliary systems and seals. This book will enhance rotating equipment reliability and safety throughout the many industries where such equipment is vital to a successful business. Over recent years there have been substantial changes in those industries which are concerned with the design, purchase and use of special purpose (ie critical, high-revenue) rotating equipment. Key personnel have been the victims of early retirement or have moved to other industries: contractors and end-users have reduced their technical staff and consequently have to learn complex material ‘from scratch’. As a result, many companies are finding that they are devoting unnecessary man hours to the discovery and explanation of basic principles, and having to explain these to clients who should already be aware of them. In addition, the lack of understanding by contractors and users of equipment characteristics and operating systems often results in a ‘wrong fit’ and a costly reliability problem. The stakes can be high, and it against this background that this book has been published. It is the outcome of many years experience and is based on well-honed teaching material which is easily readable, understandable and actually enjoyable! This is a five volume set. The volumes are: 1. Fundamentals of Rotating Equipment 2. Pumps 3. Compressors 4. Auxiliary Systems 5. Reliability Optimization thru Component Condition Monitoring and Root Cause Analysis * A distillation of many years of on-site training by a well-known US Engineer who also operates in the Middle East. * A Practical book written in a succinct style and well illustrated throughout. * An overview of the main types of rotating machinery in industry.

Author: William E. Forsthoffer
Publisher:
ISBN: 9786613118653
Category : Rotors
Languages : en
Pages : 653

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Book Description
Optimize plant asset safety and reliability while minimizing operating costs with this invaluable guide to the engineering, operation and maintenance of rotating equipment Based upon his multi-volume Rotating Equipment Handbooks, Forsthoffer's Best Practice Handbook for Rotating Machinery summarises, expands and updates the content from these previous books in a convenient all-in-one volume. Offering comprehensive technical coverage and insider information on best practices derived from lessons learned in the engineering, operation and maintenance of a wide array of rotating equipment, this new title presents: A unique "Best Practice" and "Lessons Learned" chapter framework, providing bite-sized, troubleshooting instruction on complex operation and maintenance issues across a wide array of industrial rotating machinery. Five chapters of completely new material combined with updated material from earlier volumes, making this the most comprehensive and up-to-date handbook for rotary equipment currently available. Intended for maintenance, engineering, operation and management, Forsthoffer's Best Practice Handbook for Rotating Machinery is a one-stop resource, packed with a lifetime's rotating machinery experience, to help you improve efficiency, safety, reliability and cost. A unique "Lessons Learned/Best Practices" component opens and acts as a framework for each chapter. Readers not only become familiar with a wide array of industrial rotating machinery; they learn how to operate and maintain it by adopting the troubleshooting perspective that the book provides. Five chapters of completely new material combined with totally updated material from earlier volumes of Forsthoffer's Handbook make this the most comprehensive and up-to-date handbook for rotary equipment currently. Users of Forsthoffer's multi-volume Rotating Equipment Handbooks now have an updated set, with expanded coverage, all in one convenient, reasonably-priced volume.

Author: Robert X. Perez
Publisher: John Wiley & Sons
ISBN: 1119294215
Category : Technology & Engineering
Languages : en
Pages : 332

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Book Description
When installed and operated properly, general purpose steam turbines are reliable and tend to be forgotten, i.e., out of sound and out of mind. But, they can be sleeping giants that can result in major headaches if ignored. Three real steam turbine undesirable consequences that immediately come to mind are: Injury and secondary damage due to an overspeed failure. An overspeed failure on a big steam or gas turbine is one of the most frightening of industrial accidents. The high cost of an extensive overhaul due to an undetected component failure. A major steam turbine repair can cost ten or more times that of a garden variety centrifugal pump repair. Costly production loses due an extended outage if the driven pump or compressor train is unspared. The value of lost production can quickly exceed repair costs. A major goal of this book is to provide readers with detailed operating procedure aimed at reducing these risks to minimal levels. Start-ups are complicated by the fact that operators must deal with numerous start-up scenarios, such as: Commissioning a newly installed steam turbine Starting ups after a major steam turbine repair Starting up a proven steam turbine after an outage Overspeed trip testing It is not enough to simply have a set of procedures in the control room for reference. To be effective, operating procedures must be clearly written down, taught, and practiced—until they become habit.

Author: Robert X. Perez
Publisher: Xlibris Corporation
ISBN: 1503525031
Category : Technology & Engineering
Languages : en
Pages : 115

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Book Description
Many readers have found Operator's Guide to Centrifugal Pumps (Xlibris, 2008) to be a valuable training resource for process operators. Volume 2 provides additional training material in the form of student challenge exams and additional exposure to reliability topics. Volume 2 has two goals: The first goal is to continue to build on the general theme of pump reliability in process facilitates. The second goal is to provide student challenge exams for those wanting to master the material in Operator's Guide to Centrifugal Pumps. The first chapter covers how process operators can be better utilized to improve pump reliability. The importance of operating training and commissioning will be covered in the next two chapters. In the final chapter, a methodology for addressing troublesome centrifugal pumps is presented. A majority of the book is comprised of three (3) different student challenge exams are included in Volume 2. Answers to all the exam questions are provided along with where the answers can be found in the Operator's Guide. There are a total of 150 challenge questions with their answers.

Author: Clifford Matthews
Publisher: John Wiley & Sons
ISBN: 9781860583445
Category : Technology & Engineering
Languages : en
Pages : 360

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Book Description
This handy reference source, is a companion volume to the author’s Engineers’ Guide to Pressure Equipment. Heavily illustrated, and containing a wealth of useful data, it offers inspectors, engineers, operatives, and those maintaining engineering equipment a one stop everyday package of information. It will be particularly helpful in guiding users through the legislation that regulates this field. Legislation has very important implications for works inspection and in-service inspection of mechanical plant. An Engineers’ Guide to Rotating Equipment is packed with information, technical data, figures, tables and checklists. Details of relevant technical standards, the legislation and Accepted Codes of Practice (AcoPs) published by various bodies such as HSE and SAFed, are provided in addition to a number of website addresses and contact details. COMPLETE CONTENTS: Engineering fundamentals Bending, torsion, and stress Motion and dynamics Rotating machine fundamentals: Vibration, balancing, and noise Machine elements Fluid mechanics Centrifugal pumps Compressors and turbocompressors Prime movers Draught plant Basic mechanical design Materials of construction The machinery directives Organisations and associations.

Author: Robert X. Perez
Publisher: John Wiley & Sons
ISBN: 1119294398
Category : Science
Languages : en
Pages : 384

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Book Description
Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.

Author: James M. Watterson
Publisher: Momentum Press
ISBN: 1947083732
Category : Technology & Engineering
Languages : en
Pages : 314

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Book Description
Rotating Equipment: Maintenance and Troubleshooting has been written on the back of Dr. Watterson’s experience in working with over 20 oil refineries and petrochemical and fertilizer industries worldwide, which spans over 30 years. Every aspect of rotating equipment is explored, from turbines, both gas and steam, compressors, pumps to the use of predictive maintenance equipment. Included in this book is an in-depth explanation of predictive maintenance techniques, such as ultrasound testing, eddy curves, visual testing techniques, such as stroboscope, liquid penetrant, and vibration monitoring. Dr. Watterson also describes clearly the value of online condition-based monitoring of rotating equipment. The primary objective of this book is to show the way to reduce cost and frequency of planned maintenance by detection of abnormalities on equipment’s operating and preset performance parameters.