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Observation of Fiber Orientation in Injection Molded Long-Fiber Reinforced Composites

Observation of Fiber Orientation in Injection Molded Long-Fiber Reinforced Composites PDF Author: 楊怡福
Publisher:
ISBN:
Category :
Languages : en
Pages : 65

Book Description


Observation of Fiber Orientation in Injection Molded Long-Fiber Reinforced Composites

Observation of Fiber Orientation in Injection Molded Long-Fiber Reinforced Composites PDF Author: 楊怡福
Publisher:
ISBN:
Category :
Languages : en
Pages : 65

Book Description


Analysis of Natural Fiber Orientation in Polymer Composites Produced by Injection Molding Process

Analysis of Natural Fiber Orientation in Polymer Composites Produced by Injection Molding Process PDF Author: Rajasekaran Karthikeyan
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
Short fiber reinforced polymer composites (SFRPC) produced by injection molding process have established a commercial utilization in all sectors due to low cost and lower weight of the components. The polymers are reinforced with natural fibers to improve their performance. The orientation of short natural fibers in the polymer composite influences the mechanical performance. This research thus focused on the prediction of natural fiber orientation using a theoretical model and then studied the mechanical properties of natural fiber reinforced composites. The theoretical model was derived by incorporating the shape factor of natural fibers into the angular velocity of the fluid element in order to predict the orientation during the injection molding process. The ANSYS- FLUENT software was used to find the velocity distribution in the fluid domain, from which the angular velocity of the fluid element and the orientation angle were found numerically. This numerical orientation result was then compared to the experimental data. The orientation angle of rigid particles rotating at a fixed distance from the inlet gate was measured by an experimental method where a transparent cavity was filled through an injection molding process An experimental setup was developed to study the orientation behavior of short natural fibers in the flowing viscous fluid. Two experimental case studies were conducted to validate the orientation angles of natural fibers using the derived equation. The case study was performed in two molds with one of varying section, and another wide area section and the experimental orientation angles were compared with the numerical predictions. The numerical results of the flow front and velocity distribution obtained from simulation software were compared with digitized images of the flow front from the experimental method. The natural fibers have improved the strength and modulus of the composites. The composite specimens were produced for different compositions of sisal fiber using compression-molding process and the mechanical properties of the composites were studied. An increase in tensile strength, tear strength, and improved hardness was observed in sisal fiber composites. The morphological study using X-ray tomography and Scanning electron microscopy (SEM) has shown the defects, and the fiber orientation. Short fiber reinforced polymer composites (SFRPC) produced by injection molding process have established a commercial utilization in all sectors due to low cost and lower weight of the components. The polymers are reinforced with natural fibers to improve their performance. The orientation of short natural fibers in the polymer composite influences the mechanical performance. This research thus focused on the prediction of natural fiber orientation using a theoretical model and then studied the mechanical properties of natural fiber reinforced composites. The theoretical model was derived by incorporating the shape factor of natural fibers into the angular velocity of the fluid element in order to predict the orientation during the injection molding process. The ANSYS- FLUENT software was used to find the velocity distribution in the fluid domain, from which the angular velocity of the fluid element and the orientation angle were found numerically. This numerical orientation result was then compared to the experimental data. The orientation angle of rigid particles rotating at a fixed distance from the inlet gate was measured by an experimental method where a transparent cavity was filled through an injection molding process An experimental setup was developed to study the orientation behavior of short natural fibers in the flowing viscous fluid. Two experimental case studies were conducted to validate the orientation angles of natural fibers using the derived equation. The case study was performed in two molds with one of varying section, and another wide area section and the experimental orientation angles were compared with the numerical predictions. The numerical results of the flow front and velocity distribution obtained from simulation software were compared with digitized images of the flow front from the experimental method. The natural fibers have improved the strength and modulus of the composites. The composite specimens were produced for different compositions of sisal fiber using compression-molding process and the mechanical properties of the composites were studied. An increase in tensile strength, tear strength, and improved hardness was observed in sisal fiber composites. The morphological study using X-ray tomography and Scanning electron microscopy (SEM) has shown the defects, and the fiber orientation.

Flow-Induced Alignment in Composite Materials

Flow-Induced Alignment in Composite Materials PDF Author: T. D. Papathanasiou
Publisher: Woodhead Publishing
ISBN: 9781855732544
Category : Computers
Languages : en
Pages : 384

Book Description
The purpose of aligning short fibers in a fiber-reinforced material is to improve the mechanical properties of the resulting composite. Aligning the fibers, generally in a preferred direction, allows them to contribute as much as possible to reinforcing the material. In some cases, the mechanical properties of these aligned, short-fiber composites can approach those of continuous-fiber composites, with the advantages of lower production costs and greater ease of production. Since its publication, this book has been consistently recognized as one of the most important contributions to this field.

Science and Engineering of Short Fibre-Reinforced Polymer Composites

Science and Engineering of Short Fibre-Reinforced Polymer Composites PDF Author: Shao-yun Fu
Publisher: Woodhead Publishing
ISBN: 0081026242
Category : Technology & Engineering
Languages : en
Pages : 471

Book Description
Science and Engineering of Short Fibre Reinforced Polymer Composites, Second Edition, provides the latest information on the 'short fiber reinforced composites' (SFRP) that have found extensive applications in automobiles, business machines, durable consumer items, sporting goods and electrical industries due to their low cost, easy processing and superior mechanical properties over parent polymers. This updated edition presents new developments in this field of research and includes new chapters on electrical conductivity, structural monitoring, functional properties, self-healing, finite element method techniques, multi-scale SFRCs, and both modern computational and process engineering methods. - Reviews the mechanical properties and functions of short fiber reinforced polymer composites (SFRP) - Examines recent developments in the fundamental mechanisms of SFRP's - Assesses major factors affecting mechanical performance, such as stress transfer and strength - Includes new chapters on electrical conductivity, structural monitoring, functional properties, self-healing, finite element method techniques, multi-scale SFRCs, modern computational methods, and process engineering methods

Direct Processing of Long Fiber Reinforced Thermoplastic Composites and their Mechanical Behavior under Static and Dynamic Load

Direct Processing of Long Fiber Reinforced Thermoplastic Composites and their Mechanical Behavior under Static and Dynamic Load PDF Author: Melanie Rohde-Tibitanzl
Publisher: Carl Hanser Verlag GmbH Co KG
ISBN: 1569906300
Category : Technology & Engineering
Languages : en
Pages : 221

Book Description
The mechanical behavior of fiber reinforced thermoplastic composites is mainly influenced by fiber length. However, fiber length is strongly reduced during processing. For this reason direct processing techniques are increasingly applied in order to avoid fiber fracture and thus to generate composites with long fibers. This work investigates the influence of fiber length especially on fatigue behavior of thermoplastic composites. The processing influences on fiber length of composites during injection molding compounding are thereby analyzed and quantified. It is thus shown how to directly influence fiber length in the composite.

Experimentation on Fiber Orientation in Injection Molded Short-fiber Reinforced Composites

Experimentation on Fiber Orientation in Injection Molded Short-fiber Reinforced Composites PDF Author: Robert Boyd Davis
Publisher:
ISBN:
Category :
Languages : en
Pages : 298

Book Description


Polypropylene Handbook

Polypropylene Handbook PDF Author: József Karger-Kocsis
Publisher: Springer
ISBN: 3030129039
Category : Technology & Engineering
Languages : en
Pages : 648

Book Description
This book extensively reviews Polypropylene (PP), the second most widely produced thermoplastic material, having been produced for over 60 years. Its synthesis, processing and application are still accompanied by vigorous R&D developments because the properties of PP are at the borderline between those of commodity and engineering thermoplastics. Readers are introduced to various tacticities and polymorphs of PP, and their effects on structural properties. Further, the book addresses the control of optical properties using nucleants, provides strategies for overcoming the limited cold/impact resistance of PP, examines in detail the effects of recycling, and presents guidelines for the property modification of PPs through foaming, filling and reinforcing with respect to target applications. Special attention is paid to descriptions and models of properties as a function of morphological variables. Last but not least, the book suggests potential practical applications of PP-based systems, especially in the packaging, appliances, building/construction, textile and automotive sectors. Each chapter, written by internationally respected scientists, reflects the current state-of-art in the respective field and offers a vital source of information for students, researchers and engineers interested in the morphology, properties, testing and modeling of PP and PP-based systems. The content is indispensable to the appropriate application of PPs and related composites.

Analysis and Performance of Fiber Composites

Analysis and Performance of Fiber Composites PDF Author: Bhagwan D. Agarwal
Publisher: Wiley-Interscience
ISBN:
Category : Technology & Engineering
Languages : en
Pages : 480

Book Description
Having fully established themselves as workable engineering materials, composite materials are now increasingly commonplace around the world. Serves as both a text and reference guide to the behavior of composite materials in different engineering applications. Revised for this Second Edition, the text includes a general discussion of composites as material, practical aspects of design and performance, and further analysis that will be helpful to those engaged in research on composites. Each chapter closes with references for further reading and a set of problems that will be useful in developing a better understanding of the subject.

Fiber Orientation Analysis of Long-Glass-Fiber-Reinforced Polypropylene in Injection Molded Spiral-Flow

Fiber Orientation Analysis of Long-Glass-Fiber-Reinforced Polypropylene in Injection Molded Spiral-Flow PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 0

Book Description


Rheology of Filled Polymer Systems

Rheology of Filled Polymer Systems PDF Author: A.V. Shenoy
Publisher: Springer Science & Business Media
ISBN: 0412831007
Category : Mathematics
Languages : en
Pages : 492

Book Description
The rheology of filled polymer systems is an ever expanding field in the polymer industry today. Using a concise, practical and simple format this comprehensive work explains the concepts behind filled polymer systems and the rheological techniques involved in studying their behaviour. Aware that the readers of the book may come from differing background, the first three chapters familiarize the reader with the basics about polymers, fillers and physicochemical interactions between them, rheology and rheometry. Covering such topics as preparation of filled polymer systems, steady shear viscous properties and extentional flow properties, this book covers the areas of importance from an introductory level through to more complex issues.