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Modelling and Simulation of Sheet Metal Forming Processes

Modelling and Simulation of Sheet Metal Forming Processes PDF Author: Marta C. Oliveira
Publisher: MDPI
ISBN: 3039285564
Category : Technology & Engineering
Languages : en
Pages : 254

Book Description
The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.

Modelling and Simulation of Sheet Metal Forming Processes

Modelling and Simulation of Sheet Metal Forming Processes PDF Author: Marta C. Oliveira
Publisher: MDPI
ISBN: 3039285564
Category : Technology & Engineering
Languages : en
Pages : 254

Book Description
The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.

Sheet Metal Forming Processes

Sheet Metal Forming Processes PDF Author: Dorel Banabic
Publisher: Springer Science & Business Media
ISBN: 3540881131
Category : Technology & Engineering
Languages : en
Pages : 312

Book Description
The concept of virtual manufacturing has been developed in order to increase the industrial performances, being one of the most ef cient ways of reducing the m- ufacturing times and improving the quality of the products. Numerical simulation of metal forming processes, as a component of the virtual manufacturing process, has a very important contribution to the reduction of the lead time. The nite element method is currently the most widely used numerical procedure for s- ulating sheet metal forming processes. The accuracy of the simulation programs used in industry is in uenced by the constitutive models and the forming limit curves models incorporated in their structure. From the above discussion, we can distinguish a very strong connection between virtual manufacturing as a general concept, ?nite element method as a numerical analysis instrument and constitutive laws,aswellas forming limit curves as a speci city of the sheet metal forming processes. Consequently, the material modeling is strategic when models of reality have to be built. The book gives a synthetic presentation of the research performed in the eld of sheet metal forming simulation during more than 20 years by the members of three international teams: the Research Centre on Sheet Metal Forming—CERTETA (Technical University of Cluj-Napoca, Romania); AutoForm Company from Zürich, Switzerland and VOLVO automotive company from Sweden. The rst chapter presents an overview of different Finite Element (FE) formu- tions used for sheet metal forming simulation, now and in the past.

Numerical Modeling of Sheet Forming Process

Numerical Modeling of Sheet Forming Process PDF Author: Pavel Simacek
Publisher:
ISBN:
Category :
Languages : en
Pages : 890

Book Description


Numerical Modelling of Material Deformation Processes

Numerical Modelling of Material Deformation Processes PDF Author: Peter Hartley
Publisher: Springer Science & Business Media
ISBN: 144711745X
Category : Technology & Engineering
Languages : en
Pages : 476

Book Description
The principal aim of this text is to encourage the development and application of numerical modelling techniques as an aid to achieving greater efficiency and optimization of metal-forming processes. The contents of this book have therefore been carefully planned to provide both an introduction to the fundamental theory of material deformation simulation, and also a comprehensive survey of the "state-of-the-art" of deformation modelling techniques and their application to specific and industrially relevant processes. To this end, leading international figures in the field of material deformation research have been invited to contribute chapters on subjects on which they are acknowledged experts. The information in this book has been arranged in four parts: Part I deals with plasticity theory, Part II with various numerical modelling techniques, Part III with specific process applications and material phenomena and Part IV with integrated computer systems. The objective of Part I is to establish the underlying theory of material deformation on which the following chapters can build. It begins with a chapter which reviews the basic theories of classical plasticity and describes their analytical representations. The second chapter moves on to look at the theory of deforming materials and shows how these expressions may be used in numerical techniques. The last two chapters of Part I provide a review of isotropic plasticity and anisotropic plasticity.

Numerical Modeling of Sheet Forming Processes for Thermoplastic Composites

Numerical Modeling of Sheet Forming Processes for Thermoplastic Composites PDF Author: Alexandre J. Beaussart
Publisher:
ISBN:
Category : Thermoplastics
Languages : en
Pages : 284

Book Description


Advanced Methods in Material Forming

Advanced Methods in Material Forming PDF Author: Dorel Banabic
Publisher: Springer Science & Business Media
ISBN: 3540698450
Category : Technology & Engineering
Languages : en
Pages : 363

Book Description
This book contains the most relevant papers presented in the International Conference on Materials Forming, ESAFORM 2005. It gathers selected plenary and keynote papers presented in the conference, offering an up-to-date synthesis of the academic and industrial research in the fields of physical and numerical modeling of materials forming processes.

Modelling and Simulation of Sheet Metal Forming Processes

Modelling and Simulation of Sheet Metal Forming Processes PDF Author: Marta Oliveira
Publisher:
ISBN: 9783039285570
Category : Engineering (General). Civil engineering (General)
Languages : en
Pages : 254

Book Description
The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.

Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming

Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming PDF Author: Ping Hu
Publisher: Springer Science & Business Media
ISBN: 1447140990
Category : Technology & Engineering
Languages : en
Pages : 218

Book Description
Over the last 15 years, the application of innovative steel concepts in the automotive industry has increased steadily. Numerical simulation technology of hot forming of high-strength steel allows engineers to modify the formability of hot forming steel metals and to optimize die design schemes. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming focuses on hot and cold forming theories, numerical methods, relative simulation and experiment techniques for high-strength steel forming and die design in the automobile industry. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming introduces the general theories of cold forming, then expands upon advanced hot forming theories and simulation methods, including: the forming process, constitutive equations, hot boundary constraint treatment, and hot forming equipment and experiments. Various calculation methods of cold and hot forming, based on the authors’ experience in commercial CAE software for sheet metal forming, are provided, as well as a discussion of key issues, such as hot formability with quenching process, die design and cooling channel design in die, and formability experiments. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming will enable readers to develop an advanced knowledge of hot forming, as well as to apply hot forming theories, calculation methods and key techniques to direct their die design. It is therefore a useful reference for students and researchers, as well as automotive engineers.

Sheet Metal Forming Processes

Sheet Metal Forming Processes PDF Author: Dorel Banabic
Publisher:
ISBN: 9783540882077
Category : Sheet-metal
Languages : en
Pages : 320

Book Description
The book gives a synthetic presentation of the research performed during more than twenty years by the members of the Research Centre on Sheet Metal Forming a" CERTETA (Technical University of Cluj-Napoca, Romania). The first chapter reminds some fundamental topics of the theory of plasticity. A more extended chapter is devoted to the presentation of the phenomenological yield criteria, emphasizing the formulations proposed by the CERTETA team (BBC models). The sheet metal formability is discussed in a separate chapter. After presenting the methods used for the formability assessment, the discussion focuses on the forming limit curves. In this context, the authors emphasize their contributions to the mathematical modeling of forming limit curves. The aspects related to the implementation of the constitutive models in finite-element codes are discussed in the last chapter of the book. The performances of the models are proved by the numerical simulation of various sheet metal forming processes: hydroforming, deep-drawing and bending. The book is useful for the students, doctoral fellows, researchers and engineers who are mainly interested in the mechanical modeling and numerical simulation of sheet metal forming processes.

Modelling of Metal Forming Processes

Modelling of Metal Forming Processes PDF Author: J.L. Chenot
Publisher: Springer Science & Business Media
ISBN: 9400914113
Category : Technology & Engineering
Languages : en
Pages : 343

Book Description
The physical modelling of metal forming processes has been widely used both in University and in Industry for many years. Relatively simple numerical models, such as the Slab Method and the Upper Bound Method, were first used and many such models are implemented in the industry for practical design or regulation of forming processes. These are also under investigation in the University, mainly for treat models ments which require low cost calculations or very fast answers for on-line integration. More recently, sophisticated numerical methods have been used for the simulation of metal flow during forming operations. Since the early works in 1973 and 1974, mainly in U. K. and U. S. A. , the applications of the finite element method to metal processing have been developed in many laboratories all over the world. Now the numerical approach seems to be widely re cognized as a powerful tool for comprehension oriented studies, for predic ting the main technological parameters, and for the design and the optlmi zation of new forming sequences. There is also a very recent trend for the introduction of physical laws in the thermo-mechanical models, in order to predict the local evolution of internal variable representing the micro structure of the metal. To day more and more practicians of the Industry are asking for compu ter models for design of their forming processes.