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Unit Manufacturing Processes

Unit Manufacturing Processes PDF Author: National Research Council
Publisher: National Academies Press
ISBN: 0309176670
Category : Technology & Engineering
Languages : en
Pages : 228

Book Description
Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.

Unit Manufacturing Processes

Unit Manufacturing Processes PDF Author: National Research Council
Publisher: National Academies Press
ISBN: 0309176670
Category : Technology & Engineering
Languages : en
Pages : 228

Book Description
Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.

Metal Deformation Processing

Metal Deformation Processing PDF Author: F. W. Boulger
Publisher:
ISBN:
Category : Deformations (Mechanics)
Languages : en
Pages : 174

Book Description
As part of the Metalworking Processes and Equipment Program, information was collected on deformation characteristics of metals and their effect on processing operations. The report presents the information collected from technical engineering reports on Government contracts and from general engineering and metallurgical publications. The objective is to help the nonspecialist in recognizing the implications of scientific findings and in applying them in specific operations. This report contains a series of articles covering the following subjects: Ductile Fracture; Application of High Pressure to the Forming of Brittle Metals; Superplasticity; Lubrication in Metal-Deformation Processes; Swaging; Adiabatic Conditions in Deformation Processing; Residual Stresses produced by Deformation. These subjects are treated in two ways: (1) generalized discussions of common processes point out why specific variables must be modified in order to deform certain types of metals satisfactorily; and (2) data on the more difficult-to-form metals are used to illustrate the principles, limitations, and effects of the processes. (Author).

Metal Shaping Processes

Metal Shaping Processes PDF Author: Vukota Boljanovic
Publisher: Industrial Press Inc.
ISBN: 9780831133801
Category : Business & Economics
Languages : en
Pages : 454

Book Description
As the only comprehensive text focusing on metal shaping processes, which are still the most widely used processes in the manufacture of products and structures, Metal Shaping Processes carefully presents the fundamentals of metal shaping processes with their relevant applications. The treatment of the subject matter is adequately descriptive for those unfamiliar with the various processes and yet is sufficiently analytical for an introductory academic course in manufacturing. The text, as well as the numerous formulas and illustrations in each chapter, clearly show that shaping processes, as a part of manufacturing engineering, are a complex and interdisciplinary subject. The topics are organized and presented in such a manner that they motivate and challenge students to present technically and economically viable solutions to a wide variety of questions and problems, including product design. It is the perfect textbook for students in mechanical, industrial, and manufacturing engineering programs at both the Associate Degree and Bachelor Degree programs, as well a valuable reference for manufacturing engineers (those who design, execute and maintain the equipment and tools); process engineers (those who plan and engineer the manufacturing steps, equipment, and tooling needed in production); manufacturing managers and supervisors; product design engineers; and maintenance and reliability managers and technicians. Each chapter begins with a brief highlighted outline of the topics to be described. Carefully presents the fundamentals of the particular metal-shaping process with its relevant applications within each chapter, so that the student and teacher can clearly assess the capabilities, limitation, and potentials of the process and its competitive aspects. Features sections on product design considerations, which present guidelines on design for manufacturing in many of the chapters. Offers practical, understandable explanations, even for complex processes. Includes text entries that are coded as in an outline, with these numerical designations carried over the 320 related illustrations for easy cross-referencing. Provides a dual (ISO and USA) unit system. Contains end-of-chapter Review Questions. Includes a chapter on sheet metalworking covering cutting processes; bending process; tubes and pipe bending; deep drawing processes; other sheet metal forming process (stretch forming, spinning, rubber forming, and superplatic forming and diffusion bonding). Provides a useful die classification with 15 illustrations and description; presses for sheet metalworking; and high energy-rate forming processes. A chapter on nontraditional manufacturing process discusses such important processes as mechanical energy processes (ultrasonic machining, water jet cutting); electrochemical machining processes (electrochemical machining, electrochemical grinding); thermal energy processes (electric discharge processes, laser beam machining, electron beam machining); and chemical processes (chemical milling).

Deformation Processing

Deformation Processing PDF Author: Walter A. Backofen
Publisher:
ISBN:
Category : Science
Languages : en
Pages : 346

Book Description


The Deformation and Processing of Structural Materials

The Deformation and Processing of Structural Materials PDF Author: Z. X. Guo
Publisher: Elsevier
ISBN: 1845690788
Category : Technology & Engineering
Languages : en
Pages : 344

Book Description
Having a good understanding of a construction material's performance under different conditions is essential for helping engineers in selecting the right type of material for a job and for setting design specifications. Keeping abreast of the latest research is an important part of this.The deformation and processing of structural materials is divided into eight chapters, each one exploring a material's processing and deformation behaviour. They also consider how the microstructural composition of materials is affected by processing and what influence this has on its subsequent in situ performance. The materials and behaviours looked at in the chapters include: aluminium and its alloys; magnesium alloys; ferrous alloys; superalloys (Ni-based alloys); semisolid metal (SSM) processing of metallic alloys; plastic deformation of intermetallic alloys; metal matrix composites (MMCs); and fine grain superplasticity in SP materials.The first of its kind to give comprehensive coverage to the subject, The deformation and processing of structural materials is a valuable resource for engineers, researchers in mechanical, civil and structural engineering. - Contains research on the preformance of materials - Valuable resource for researchers in mechanical, civil and structural engineering - Comprehensive coverage to the deformation and processing of all types of structural materials

Hot Deformation and Processing of Aluminum Alloys

Hot Deformation and Processing of Aluminum Alloys PDF Author: Hugh J. McQueen
Publisher: CRC Press
ISBN: 1574446789
Category : Technology & Engineering
Languages : en
Pages : 618

Book Description
A comprehensive treatise on the hot working of aluminum and its alloys, Hot Deformation and Processing of Aluminum Alloys details the possible microstructural developments that can occur with hot deformation of various alloys, as well as the kind of mechanical properties that can be anticipated. The authors take great care to explain and differentiate hot working in the context of other elevated temperature phenomena, such as creep, superplasticity, cold working, and annealing. They also pay particular attention to the fundamental mechanisms of aluminum plasticity at hot working temperatures. Using extensive analysis derived from polarized light optical microscopy (POM), transmission electron microscopy (TEM), x-ray diffraction (XRD) scanning electron-microscopy with electron backscatter imaging (SEM-EBSD), and orientation imaging microscopy (OIM), the authors examine those microstructures that evolve in torsion, compression, extrusion, and rolling. Further microstructural analysis leads to detailed explanations of dynamic recovery (DRV), static recovery (SRV), discontinuous dynamic recrystallization (dDRX), discontinuous static recrystallization (dSRX), grain defining dynamic recovery (gDRV) (formerly geometric dynamic recrystallization, or gDRX), and continuous dynamic recrystallization involving both a single phase (cDRX/1-phase) and multiple phases (cDRX/2-phase). A companion to other works that focus on modeling, manufacturing involving plastic and superplastic deformation, and control of texture and phase transformations, this book provides thorough explanations of microstructural development to lay the foundation for further study of the mechanisms of thermomechanical processes and their application.

Microstructure Evolution in Metal Forming Processes

Microstructure Evolution in Metal Forming Processes PDF Author: J Lin
Publisher: Elsevier
ISBN: 0857096346
Category : Technology & Engineering
Languages : en
Pages : 409

Book Description
Monitoring and control of microstructure evolution in metal processing is essential in developing the right properties in a metal. Microstructure evolution in metal forming processes summarises the wealth of recent research on the mechanisms, modelling and control of microstructure evolution during metal forming processes.Part one reviews the general principles involved in understanding and controlling microstructure evolution in metal forming. Techniques for modelling microstructure and optimising processes are explored, along with recrystallisation, grain growth, and severe plastic deformation. Microstructure evolution in the processing of steel is the focus of part two, which reviews the modelling of phase transformations in steel, unified constitutive equations and work hardening in microalloyed steels. Part three examines microstructure evolution in the processing of other metals, including ageing behaviour in the processing of aluminium and microstructure control in processing nickel, titanium and other special alloys.With its distinguished editors and international team of expert contributors, Microstructure evolution in metal forming processes is an invaluable reference tool for metal processors and those using steels and other metals, as well as an essential guide for academics and students involved in fundamental metal research. - Summarises the wealth of recent research on the mechanisms, modelling and control of microstructure evolution during metal forming processes - Comprehensively discusses microstructure evolution in the processing of steel and reviews the modelling of phase transformations in steel, unified constitutive equations and work hardening in microalloyed steels - Examines microstructure evolution in the processing of other materials, including ageing behaviour in the processing of aluminium

Principles of Metal Manufacturing Processes

Principles of Metal Manufacturing Processes PDF Author: J. Beddoes
Publisher: Butterworth-Heinemann
ISBN: 0080539556
Category : Technology & Engineering
Languages : en
Pages : 337

Book Description
Metals are still the most widely used structural materials in the manufacture of products and structures. Their properties are extremely dependent on the processes they undergo to form the final product. Successful manufacturing therefore depends on a detailed knowledge of the processing of the materials involved. This highly illustrated book provides that knowledge.Metal processing is a technical subject requiring a quantitative approach. This book illustrates this approach with real case studies derived from industry. - Real industrial case studies - Quantitative approach - Challenging student problems

The Application of High Pressure in Metal-deformation Processing

The Application of High Pressure in Metal-deformation Processing PDF Author: F. W. Boulger
Publisher:
ISBN:
Category : Hydrostatic pressure
Languages : en
Pages : 82

Book Description
On October 3, 1963, a symposium was sponsored by the Bureau of Naval Weapons, Metalworking Processes and Equipment Program, on the application of high pressure in metal-deformation processing. Past research has shown that superimposed hydrostatic pressure can significantly increase the ductility at fracture of various materials. These observations have stimulated considerable interest in applying this hydrostatic-pressure effect to metal deformation processing, where it was anticipated that improved ductility and fabricability of brittle materials could be realized. Hydrostatic extrusion and hydrodynamic compressive forging were two such fabrication techniques discussed at the symposium, and preliminary results were found to be encouraging. Another fabrication process that will be investigated in the near future is sheet drawing, where the effect of superimposed pressure improves the ductility to fracture, it was noted that pressure cycling did not improve either the strength or ductility of steels containing various amounts of carbon. In addition to the mechanical-property effects, hydrostatic pressure has been found to affect measurably, numerous metallurgical properties of metals and alloys. (Author).

Metal Forming

Metal Forming PDF Author: Taylan Altan
Publisher: ASM International(OH)
ISBN:
Category : Crafts & Hobbies
Languages : en
Pages : 384

Book Description
Briefly reviews the basic principles of metal forming but major emphasis is on the latest developments in the design of metal-forming operations and tooling. Discusses the position of metal forming in manufacturing and considers a metal-forming process as a system consisting of several interacting variables. Includes an overall review and classification of all metal-forming processes. The fundamentals of plastic deformation - metal flow, flow stress of metals and yield criteria - are discussed, as are significant practical variables of metal- forming processes such as friction, temperatures and forming machines and their characteristics. Examines approximate methods of analyzing simple forming operations, then looks at massive forming processes such as closed-die forging, hot extrusion, cold forging/ extrusion, rolling and drawing (discussion includes the prediction of stresses and load in each process and applications of computer-aided techniques). Recent developments in metal-forming technology, including CAD/CAM for die design and manufacture, are discussed, and a review of the latest trends in metal flow analysis and simulations.