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Low Temperature Combustion with Thermo-Chemical Recuperation to Maximize In-Use Engine Efficiency

Low Temperature Combustion with Thermo-Chemical Recuperation to Maximize In-Use Engine Efficiency PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
The key to overcome Low Temperature Combustion (LTC) load range limitations in reciprocating engines is based on proper control over the thermo-chemical properties of the in-cylinder charge. The studied alternative to achieve the required control of LTC is the use of two separate fuel streams to regulate timing and heat release at specific operational points, where the secondary fuel is a reformed product of the primary fuel in the tank. It is proposed in this report that the secondary fuel can be produced using exhaust heat and Thermo-Chemical Recuperation (TCR). TCR for reciprocating engines is a system that employs high efficiency recovery of sensible heat from engine exhaust gas and uses this energy to transform fuel composition. The recuperated sensible heat is returned to the engine as chemical energy. Chemical conversions are accomplished through catalytic and endothermic reactions in a specially designed reforming reactor. An equilibrium model developed by Gas Technology Institute (GTI) for heptane steam reforming was applied to estimate reformed fuel composition at different reforming temperatures. Laboratory results, at a steam/heptane mole ratio less than 2:1, confirm that low temperature reforming reactions, in the range of 550 K to 650 K, can produce 10-30% hydrogen (by volume, wet) in the product stream. Also, the effect of trading low mean effective pressure for displacement to achieve power output and energy efficiency has been explored by WVU. A zerodimensional model of LTC using heptane as fuel and a diesel Compression Ignition (CI) combustion model were employed to estimate pressure, temperature and total heat release as inputs for a mechanical and thermal loss model. The model results show that the total cooling burden on an LTC engine with lower power density and higher displacement was 14.3% lower than the diesel engine for the same amount of energy addition in the case of high load (43.57mg fuel/cycle). These preliminary modeling and experimental results suggest that the LTC-TCR combination may offer a high efficiency solution to engine operation. A single zone model using a detailed chemical kinetic mechanism was implemented in CHEMKIN and to study the effects of base fuel and steam-fuel reforming products on the ignition timing and heat release characteristics. The study was performed considering the reformed fuel species composition for total n-heptane conversion (ideal case) and also at the composition corresponding to a specific set of operational reforming temperatures (real case). The computational model confirmed that the reformed products have a strong influence on the low temperature heat release (LTHR) region, affecting the onset of the high temperature heat release (HTHR). The ignition timing was proportionally delayed with respect to the baseline fuel case when higher concentrations of reformed gas were used. For stoichiometric concentration of RG, it was found that by increasing the proportion of reformed fuel to total fuel (RG), from 0% to 30%, the amount of energy released during the LTHR regime, or HR{sub L}, was reduced by 48% and the ignition timing was delayed 10.4 CA degrees with respect to the baseline fuel case. For RG composition corresponding to certain operational reforming temperatures, it was found that the most significant effects on the HCCI combustion, regarding HR{sub L} reduction and CA50 delay, was obtained by RG produced at a reforming temperature range of 675 K-725 K.

Low Temperature Combustion with Thermo-Chemical Recuperation to Maximize In-Use Engine Efficiency

Low Temperature Combustion with Thermo-Chemical Recuperation to Maximize In-Use Engine Efficiency PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
The key to overcome Low Temperature Combustion (LTC) load range limitations in reciprocating engines is based on proper control over the thermo-chemical properties of the in-cylinder charge. The studied alternative to achieve the required control of LTC is the use of two separate fuel streams to regulate timing and heat release at specific operational points, where the secondary fuel is a reformed product of the primary fuel in the tank. It is proposed in this report that the secondary fuel can be produced using exhaust heat and Thermo-Chemical Recuperation (TCR). TCR for reciprocating engines is a system that employs high efficiency recovery of sensible heat from engine exhaust gas and uses this energy to transform fuel composition. The recuperated sensible heat is returned to the engine as chemical energy. Chemical conversions are accomplished through catalytic and endothermic reactions in a specially designed reforming reactor. An equilibrium model developed by Gas Technology Institute (GTI) for heptane steam reforming was applied to estimate reformed fuel composition at different reforming temperatures. Laboratory results, at a steam/heptane mole ratio less than 2:1, confirm that low temperature reforming reactions, in the range of 550 K to 650 K, can produce 10-30% hydrogen (by volume, wet) in the product stream. Also, the effect of trading low mean effective pressure for displacement to achieve power output and energy efficiency has been explored by WVU. A zerodimensional model of LTC using heptane as fuel and a diesel Compression Ignition (CI) combustion model were employed to estimate pressure, temperature and total heat release as inputs for a mechanical and thermal loss model. The model results show that the total cooling burden on an LTC engine with lower power density and higher displacement was 14.3% lower than the diesel engine for the same amount of energy addition in the case of high load (43.57mg fuel/cycle). These preliminary modeling and experimental results suggest that the LTC-TCR combination may offer a high efficiency solution to engine operation. A single zone model using a detailed chemical kinetic mechanism was implemented in CHEMKIN and to study the effects of base fuel and steam-fuel reforming products on the ignition timing and heat release characteristics. The study was performed considering the reformed fuel species composition for total n-heptane conversion (ideal case) and also at the composition corresponding to a specific set of operational reforming temperatures (real case). The computational model confirmed that the reformed products have a strong influence on the low temperature heat release (LTHR) region, affecting the onset of the high temperature heat release (HTHR). The ignition timing was proportionally delayed with respect to the baseline fuel case when higher concentrations of reformed gas were used. For stoichiometric concentration of RG, it was found that by increasing the proportion of reformed fuel to total fuel (RG), from 0% to 30%, the amount of energy released during the LTHR regime, or HR{sub L}, was reduced by 48% and the ignition timing was delayed 10.4 CA degrees with respect to the baseline fuel case. For RG composition corresponding to certain operational reforming temperatures, it was found that the most significant effects on the HCCI combustion, regarding HR{sub L} reduction and CA50 delay, was obtained by RG produced at a reforming temperature range of 675 K-725 K.

A Pathway to Higher Efficiency Internal Combustion Engines Through Thermochemical Recovery and Fuel Reforming

A Pathway to Higher Efficiency Internal Combustion Engines Through Thermochemical Recovery and Fuel Reforming PDF Author: Flavio Dal Forno Chuahy
Publisher:
ISBN:
Category :
Languages : en
Pages : 0

Book Description
Dual fuel reactivity controlled compression ignition (RCCI) combustion is a promising method to achieve high efficiency with near zero NOx and soot emissions; however, the requirement to carry two fuels on-board has limited practical applications. Advancements in catalytic reforming have demonstrated the ability to generate syngas (a mixture of CO and hydrogen) from a single hydrocarbon stream. The reformed fuel mixture can then be used as a low reactivity fuel stream to enable RCCI out of a single parent fuel. Beyond enabling dual-fuel combustion strategies out of a single parent fuel, fuel reforming can be endothermic and allow recovery of exhaust heat to drive the reforming reactions, potentially improving overall efficiency of the system. Previous works have focused on using reformed fuel to extend the lean limit of spark ignited engines, and enhancing the control of HCCI type combustion. The strategy pairs naturally with advanced dual-fuel combustion strategies, and the use of dual-fuel strategies in the context of on-board reforming and energy recovery has not been explored. Accordingly, the work presented in this dissertation attempts to fill in the gaps in the current literature and provide a pathway to "single" fuel RCCI combustion through a combination of experiments and computational fluid dynamics modeling. Initially, a system level analysis focusing on three common reforming techniques (i.e., partial oxidation, steam reforming and auto-thermal reforming) was conducted to evaluate the potential of reformed fuel. A system layout was proposed for each reforming technique and a detailed thermodynamic analysis using first- and second-law approaches were used to identify the sources of efficiency improvements. The results showed that reformed fuel combustion with a near TDC injection of diesel fuel can increase engine-only efficiency by 4% absolute when compared to a conventional diesel baseline. The efficiency improvements were a result of reduced heat transfer and shorter, more thermodynamically efficient, combustion process. For exothermic reforming processes, losses in the reformer outweigh the improvements to engine efficiency, while for endothermic processes the recovery of exhaust energy was able to allow the system efficiency to retain a large portion of the benefits to the engine combustion. Energy flow analysis showed that the reformer temperature and availability of high grade exhaust heat were the main limiting factors preventing higher efficiencies. RCCI combustion was explored experimentally for its potential to expand on the optimization results and achieve low soot and NOx emissions. The results showed that reformed fuel can be used with diesel to enable RCCI combustion and resulted in low NOx and soot emissions while achieving efficiencies similar to conventional diesel combustion. Experiments showed that the ratio H2/(H2+CO) is an important parameter for optimal engine operation. Under part-load conditions, fractions of H2/(H2+CO) higher than 60% led to pressure oscillations inside the cylinder that substantially increased heat transfer and negated any efficiency benefits. The system analysis approach was applied to the experimental results and showed that chemical equilibrium limited operation of the engine to sub-optimal operating conditions. RCCI combustion was able to achieve "diesel like" system level efficiencies without optimization of either the engine operating conditions or the combustion system. Reformed fuel RCCI was able to provide a pathway to meeting current and future emission targets with a reduction or complete elimination of aftertreatment costs. Particle size distribution experiments showed that addition of reformed fuel had a significant impact on the shape of the particle size distribution. Addition of reformed fuel reduced accumulation-mode particle concentration while increasing nucleation-mode particles. When considering the full range of particle sizes there was a significant increase in total particle concentration. However, when considering currently regulated (Dm>23nm) particles, total concentration was comparable. To address limitations identified in the system analysis of the RCCI experiments a solid oxide fuel cell was combined with the engine into a hybrid electrochemical combustion system. The addition of the fuel cell addresses the limitations by providing sufficient high grade heat to fully drive the reforming reactions. From a system level perspective, the impact of the high frequency oscillations observed in the experiments are reduced, as the system efficiency is less dependent on the engine efficiency. From an engine perspective, the high operating pressures and low reactivity of the anode gas allow reduction of the likelihood of such events. A 0-D system level code was developed and used to find representative conditions for experimental engine validation. The results showed that the system can achieve system electrical efficiencies higher than 70% at 1 MWe power level. Experimental validation showed that the engine was able to operate under both RCCI and HCCI combustion modes and resulted in low emissions and stable combustion. The potential of a hybrid electrochemical combustion system was demonstrated for high efficiency power generation

Thermochemical Fuel Reforming for Reciprocating Internal Combustion Engines

Thermochemical Fuel Reforming for Reciprocating Internal Combustion Engines PDF Author:
Publisher:
ISBN:
Category : Biogas
Languages : en
Pages : 104

Book Description


Hydrogen Enrichment and Thermochemical Recuperation in Internal Combustion Engines

Hydrogen Enrichment and Thermochemical Recuperation in Internal Combustion Engines PDF Author: David R. Vernon
Publisher:
ISBN: 9781124509464
Category :
Languages : en
Pages :

Book Description
The thermochemical recuperation process uses endothermic reformation reactions to upgrade a portion of an engine's primary fuel into a hydrogen-rich gas, thereby converting part of the exhaust heat from an internal combustion engine into chemical potential energy. Enriching the primary fuel air mixture of the internal combustion engine with this hydrogen-rich gas potentially enables combustion with very lean or dilute mixtures, resulting in higher efficiency and lower emissions as compared to standard combustion regimes. It may be possible to simplify thermochemical recuperation system architecture by directly mixing exhaust gases with the fuel in the reformation process to supply a significant portion of the heat and water required. To evaluate the effect of direct exhaust gas mixing on ethanol autothermal reformation, this work experimentally and theoretically investigated dilution with a mixture of nitrogen and carbon dioxide to simulate an exhaust composition, in combination with a range of inlet temperatures, to simulate exhaust gas temperatures, at a constant steam to carbon ratio. Parameters such as the chemical coefficient of performance, chemical energy output divided by chemical energy input, are introduced to better enable quantification of thermochemical recuperation. Trends in yield and performance metrics for ethanol autothermal reformation were observed under operating conditions across a range of oxygen to carbon ratio, a range of dilution amount, and a range of inlet temperature. For high inlet temperature cases, dilution increases hydrogen yield and chemical coefficient of performance suggesting that direct exhaust mixing would be beneficial. However, for low inlet temperatures, dilution decreased hydrogen yield and other performance metrics suggesting that direct exhaust mixing would not be beneficial. Dilution decreased methane production for many conditions. High inlet temperature conditions were found to cause homogeneous oxidation and homogenous conversion of ethanol upstream of the catalyst leading to high conversions of ethanol and high methane yields before reaching the catalyst. Coke formation rates varied over two orders of magnitude, with high coke formation rates for the high inlet temperature cases and low coke formation rates for the low inlet temperature cases. Dilution decreased the rate of coke formation. Models of intrinsic rate phenomenon were constructed in this study. The models predict that mass transport rates will be faster than the rate of chemical reaction kinetics over the range of ethanol concentrations and temperatures measured in the catalyst monolith both with and without dilution. Bounding cases for heat generation and transfer rates indicate that these phenomena could be the rate limiting mechanism or could be faster than both chemical kinetics and mass transport rates depending upon the distribution of oxidation heat between the catalyst and gas stream. Based on these results direct exhaust gas mixing is expected to be a practical method for supplying heat and water vapor for ethanol autothermal reformation in thermochemical recuperation systems when exhaust temperatures are above a certain threshold. For low exhaust temperatures direct exhaust gas mixing can supply water vapor but reduces other performance metrics.

Exploration of High Efficiency Pathways in Dual Fuel Low Temperature Combustion Engines

Exploration of High Efficiency Pathways in Dual Fuel Low Temperature Combustion Engines PDF Author: Prabhat Ranjan Jha
Publisher:
ISBN:
Category : Electronic dissertations
Languages : en
Pages : 313

Book Description
It's crucial to use advanced combustion strategies to increase efficiency and decrease engine-out pollutants because of the compelling need to reduce the global carbon footprint. This dissertation proposes dual fuel low-temperature combustion as a viable strategy to decrease engine-out emissions and increase the thermal efficiency of future heavy-duty internal combustion (IC) engines. In dual fuel combustion, a low reactivity fuel (e.g. methane, propane) is ignited by a high reactivity fuel (diesel) in a compression-ignited engine. Generally, the energy fraction of low reactivity fuel is maintained at much higher levels than the energy fraction of the high reactivity fuel. For a properly calibrated engine, combustion occurs at lean and low-temperature conditions (LTC). This decreases the chances of the formation of soot and oxides of nitrogen within the engine. However, at low load conditions, this type of combustion results in high hydrocarbon and carbon monoxide emissions. The first part of this research experimentally examines the effect of methane (a natural gas surrogate) substitution on early injection dual fuel combustion at representative low loads of 3.3 and 5.0 bar BMEPs in a single-cylinder compression ignition engine (SCRE). Gaseous methane fumigated into the intake manifold at various methane energy fractions was ignited using a high-pressure diesel pilot injection at 310 CAD. Cyclic combustion variations at both loads were also analyzed to obtain further insights into the combustion process and identify opportunities to further improve fuel conversion efficiencies at low load operation. In the second part, the cyclic variations in dual fuel combustion of three different low reactivity fuels (methane, propane, and gasoline) ignited using a high-pressure diesel pilot injection was examined and the challenges and opportunities in utilizing methane, propane, and gasoline in diesel ignited dual fuel combustion, as well as strategies for mitigating cyclic variations, were explored. Finally, in the third part a CFD model was created for diesel methane dual fuel LTC. The validated model was used to investigate the effect of methane on diesel autoignition and various spray targeting strategies were explored to mitigate high hydrocarbon and carbon monoxide emissions at low load conditions.

A Study of the Theoretical Potential of Thermochemical Exhaust Heat Recuperation for Internal Combustion Engines

A Study of the Theoretical Potential of Thermochemical Exhaust Heat Recuperation for Internal Combustion Engines PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
We present a detailed thermodynamic analysis of thermochemical recuperation (TCR) applied to an idealized internal combustion engine with single-stage work extraction. Results for several different fuels are included. For a stoichiometric mixture of methanol and air, TCR can increase the estimated ideal engine Second Law efficiency by about 3% for constant pressure reforming and over 5% for constant volume reforming. For ethanol and isooctane the estimated Second Law efficiency increases for constant volume reforming are 9% and 11%, respectively. The Second Law efficiency improvements from TCR result primarily from the higher intrinsic exergy of the reformed fuel and pressure boost associated with gas mole increase. Reduced combustion irreversibility may also yield benefits for future implementations of combined cycle work extraction.

Proceedings of the ... Fall Technical Conference of the ASME Internal Combustion Engine Division

Proceedings of the ... Fall Technical Conference of the ASME Internal Combustion Engine Division PDF Author: American Society of Mechanical Engineers. Internal Combustion Engine Division. Technical Conference
Publisher:
ISBN:
Category : Internal combustion engines
Languages : en
Pages : 744

Book Description


A University Consortium on Low Temperature Combustion for High Efficiency, Ultra-Low Emission Engines

A University Consortium on Low Temperature Combustion for High Efficiency, Ultra-Low Emission Engines PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
The objective of the University consortium was to investigate the fundamental processes that determine the practical boundaries of Low Temperature Combustion (LTC) engines and develop methods to extend those boundaries to improve the fuel economy of these engines, while operating with ultra low emissions. This work involved studies of thermal effects, thermal transients and engine management, internal mixing and stratification, and direct injection strategies for affecting combustion stability. This work also examined spark-assisted Homogenous Charge Compression Ignition (HCCI) and exhaust after-treatment so as to extend the range and maximize the benefit of Homogenous Charge Compression Ignition (HCCI)/ Partially Premixed Compression Ignition (PPCI) operation. In summary the overall goals were; Investigate the fundamental processes that determine the practical boundaries of Low Temperature Combustion (LTC) engines; Develop methods to extend LTC boundaries to improve the fuel economy of HCCI engines fueled on gasoline and alternative blends, while operating with ultra low emissions; and Investigate alternate fuels, ignition and after-treatment for LTC and Partially Premixed compression Ignition (PPCI) engines.

Diesel Emissions and Their Control, 2nd Edition

Diesel Emissions and Their Control, 2nd Edition PDF Author: W. Addy Majewski
Publisher: SAE International
ISBN: 1468605704
Category : Technology & Engineering
Languages : en
Pages : 1135

Book Description
Engineers, applied scientists, students, and individuals working to reduceemissions and advance diesel engine technology will find the secondedition of Diesel Emissions and Their Control to be an indispensablereference. Whether readers are at the outset of their learning journey orseeking to deepen their expertise, this comprehensive reference bookcaters to a wide audience.In this substantial update to the 2006 classic, the authors have expandedthe coverage of the latest emission technologies. With the industryevolving rapidly, the book ensures that readers are well-informed aboutthe most recent advances in commercial diesel engines, providing acompetitive edge in their respective fields. The second edition has alsostreamlined the content to focus on the most promising technologies.This book is rooted in the wealth of information available on DieselNet.com, where the “Technology Guide” papers offer in-depth insights. Eachchapter includes links to relevant online materials, granting readers accessto even more expertise and knowledge.The second edition is organized into six parts, providing a structuredjourney through every aspect of diesel engines and emissions control: Part I: A foundational exploration of the diesel engine, combustion, andessential subsystems. Part II: An in-depth look at emission characterization, health andenvironmental impacts, testing methods, and global regulations. Part III: A comprehensive overview of diesel fuels, covering petroleumdiesel, alternative fuels, and engine lubricants. Part IV: An exploration of engine efficiency and emission controltechnologies, from exhaust gas recirculation to engine control. Part V: The latest developments in diesel exhaust aftertreatment,encompassing catalyst technologies and particulate filters. Part VI: A historical journey through the evolution of dieselengine technology, with a focus on heavy-duty engines in the NorthAmerican market. (ISBN 9781468605693, ISBN 9781468605709, ISBN 9781468605716, DOI: 10.4271/9781468605709)

Developments in Thermochemical Biomass Conversion

Developments in Thermochemical Biomass Conversion PDF Author: A.V. Bridgwater
Publisher: Springer Science & Business Media
ISBN: 9400915594
Category : Science
Languages : en
Pages : 1630

Book Description
There have been many developments in the science and technology of thermo chemical biomass conversion since the previous conference on Advances in Thermochemical Biomass Conversion in Interlaken, Switzerland, in 1992. This fourth conference again covers all aspects of thermal biomass conversion systems from fundamental research through applied research and development to demon stration and commercial applications to reflect the progress made in the last four years. All aspects of bioenergy systems are covered from pretreatment through to end-user applications with increased consideration paid to the environmental benefits and problems of implementing bio-energy systems. There was an excellent response with over 200 papers offered and over 180 delegates from 29 countries attending the conference. The programme was divided into five main areas covering pyrolysis, pretreatment, gasification, combustion and system studies and this division is reflected in the structure of these conference proceedings. Each main section was preceded by a state-of-the-art review to provide a focus for the ensuing presentations and an authoritative reference. All the papers included have been subject to a full peer review process. As with any international conference, an important aim was to exchange ideas and discuss problems with fellow researchers, as well as to hear about the latest research and development and applications. A workshop programme was included to encourage this interaction in areas of interest selected by participants. The resul tant workshop reports provide a summary of topical problems and opportunities.