Low-duty Inertia Dynamometer Hydraulic Brake Wear Test Procedures for Vehicles Above 4536 Kg (10 000 Lb) of GVWR PDF Download
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Author: Truck and Bus Hydraulic Brake Committee Publisher: ISBN: Category : Languages : en Pages : 0
Book Description
This Recommended Practice is derived from OEM and tier-1 laboratory tests and applies to two-axle multipurpose passenger vehicles, or trucks with a GVWR above 4536 kg (10 000 pounds) equipped with hydraulic disc or drum service brakes. Before conducting testing for a specific brake sizes or under specific test conditions, review, agree upon, and document with the test requestor any deviations from the test procedure. Also, the applicable criteria for the final test results and wear rates deemed as significantly different require definition, assessment, and proper documentation; especially as this will determine whether or not Method B testing is needed.This Recommended Practice does not evaluate or quantify other brake system characteristics such as performance, noise, judder, ABS performance, or braking under extreme temperatures or speeds. Minimum performance requirements are not part of this recommended practice. Consistency and margin of pass/fail of the minimum requirements related to wear rates and wear behavior can be assessed as part of the project in coordination with the test requestor.NOTE: This Recommended Practice uses the unit conversion and rounding techniques from the NIST Special Publication 811. This to ensure the use of standard conversion factors and to determine the appropriate number of significant digits to ensure the Rounding Error (RE) of the converted unit is smaller than or similar to the RE of the original English or Imperial unit. Certain vehicle applications (like flat-bed recovery vehicles) have driving patterns which are considered light-duty with (a) friction material temperatures remaining under 232.0 °C (450 °F) 2.03 to 2.54 mm (0.08 to 0.1 inch) below the braking surface for at least 90% of the time, and (b) brake applications which require 2690 kPa (390 lbf/in2) or less of hydraulic pressure. This Recommended Practice provides two inertia-dynamometer test procedures, which are repeatable and cost-effective to assess, screen, benchmark, troubleshoot, or fingerprint a given foundation brake regarding low-duty brake wear. The first procedure (or Method A) is a wear versus temperature test from 93.0 to 427.0 °C (200 to 800 °F) to determine if there are potential wear rate issues under low temperature conditions and a low-duty driving cycle. If deemed required after the initial wear versus temperature test (Method A), or upon direct customer request, the second procedure (or Method B) provides an extensive wear test at a constant temperature of 79.0 °C (175 °F) to determine the wear rates and behavior of the friction couple. Data from this Recommended Practice may be combined with other brake system and vehicle characteristics for a comprehensive product characterization program.Since other wear test procedures cover a different (higher) range of operating temperatures, kinetic energies, and levels, the accelerated wear rate behavior of certain friction materials under low-duty regimes is not properly determined or estimated using test conditions which can affect the transfer layer behavior. The wear test method implemented in this Recommended Practice was derived from prior field testing and correlation investigation. Hence, careful attention was given to not alter the sequence and test conditions which have demonstrated correspondence to the vehicle behavior.The SAE Truck and Bus Hydraulic Brake Committee considers laboratory test procedures useful in supporting harmonization to improve the overall performance, durability, and safety of motor vehicle braking systems using relevant and cost-effective protocols.
Author: Truck and Bus Hydraulic Brake Committee Publisher: ISBN: Category : Languages : en Pages : 0
Book Description
This Recommended Practice is derived from OEM and tier-1 laboratory tests and applies to two-axle multipurpose passenger vehicles, or trucks with a GVWR above 4536 kg (10 000 pounds) equipped with hydraulic disc or drum service brakes. Before conducting testing for a specific brake sizes or under specific test conditions, review, agree upon, and document with the test requestor any deviations from the test procedure. Also, the applicable criteria for the final test results and wear rates deemed as significantly different require definition, assessment, and proper documentation; especially as this will determine whether or not Method B testing is needed.This Recommended Practice does not evaluate or quantify other brake system characteristics such as performance, noise, judder, ABS performance, or braking under extreme temperatures or speeds. Minimum performance requirements are not part of this recommended practice. Consistency and margin of pass/fail of the minimum requirements related to wear rates and wear behavior can be assessed as part of the project in coordination with the test requestor.NOTE: This Recommended Practice uses the unit conversion and rounding techniques from the NIST Special Publication 811. This to ensure the use of standard conversion factors and to determine the appropriate number of significant digits to ensure the Rounding Error (RE) of the converted unit is smaller than or similar to the RE of the original English or Imperial unit. Certain vehicle applications (like flat-bed recovery vehicles) have driving patterns which are considered light-duty with (a) friction material temperatures remaining under 232.0 °C (450 °F) 2.03 to 2.54 mm (0.08 to 0.1 inch) below the braking surface for at least 90% of the time, and (b) brake applications which require 2690 kPa (390 lbf/in2) or less of hydraulic pressure. This Recommended Practice provides two inertia-dynamometer test procedures, which are repeatable and cost-effective to assess, screen, benchmark, troubleshoot, or fingerprint a given foundation brake regarding low-duty brake wear. The first procedure (or Method A) is a wear versus temperature test from 93.0 to 427.0 °C (200 to 800 °F) to determine if there are potential wear rate issues under low temperature conditions and a low-duty driving cycle. If deemed required after the initial wear versus temperature test (Method A), or upon direct customer request, the second procedure (or Method B) provides an extensive wear test at a constant temperature of 79.0 °C (175 °F) to determine the wear rates and behavior of the friction couple. Data from this Recommended Practice may be combined with other brake system and vehicle characteristics for a comprehensive product characterization program.Since other wear test procedures cover a different (higher) range of operating temperatures, kinetic energies, and levels, the accelerated wear rate behavior of certain friction materials under low-duty regimes is not properly determined or estimated using test conditions which can affect the transfer layer behavior. The wear test method implemented in this Recommended Practice was derived from prior field testing and correlation investigation. Hence, careful attention was given to not alter the sequence and test conditions which have demonstrated correspondence to the vehicle behavior.The SAE Truck and Bus Hydraulic Brake Committee considers laboratory test procedures useful in supporting harmonization to improve the overall performance, durability, and safety of motor vehicle braking systems using relevant and cost-effective protocols.
Author: Truck and Bus Hydraulic Brake Committee Publisher: ISBN: Category : Languages : en Pages : 0
Book Description
This Recommended Practice is derived from OEM and tier-1 laboratory tests and applies to two-axle multipurpose passenger vehicles, or trucks with a GVWR above 4536 kg (10 000 pounds) equipped with hydraulic disc or drum service brakes. Before conducting testing for a specific brake sizes or under specific test conditions, review, agree upon, and document with the test requestor any deviations from the test procedure. Also, the applicable criteria for the final test results and wear rates deemed as significantly different require definition, assessment, and proper documentation; especially as this will determine whether or not Method B testing is needed.This Recommended Practice does not evaluate or quantify other brake system characteristics such as performance, noise, judder, ABS performance, or braking under extreme temperatures or speeds. Minimum performance requirements are not part of this recommended practice. Consistency and margin of pass/fail of the minimum requirements related to wear rates and wear behavior can be assessed as part of the project in coordination with the test requestor.NOTE: This Recommended Practice uses the unit conversion and rounding techniques from the NIST Special Publication 811. This to ensure the use of standard conversion factors and to determine the appropriate number of significant digits to ensure the Rounding Error (RE) of the converted unit is smaller than or similar to the RE of the original English or Imperial unit. SAE J3006 has been reaffirmed to comply with the SAE Five-Year Review policy.
Author: Truck and Bus Foundation Brake Committee Publisher: ISBN: Category : Languages : en Pages : 0
Book Description
This SAE Standard provides test procedures for air, air/hydraulic, and hydraulic drum and disc brakes used on highway commercial vehicles over 4536 kg (10,000 lb) GVWR.
Author: Truck and Bus Foundation Brake Committee Publisher: ISBN: Category : Languages : en Pages : 0
Book Description
This SAE Standard provides test procedures for air and air-over-hydraulic disc or drum brakes used for on-highway commercial vehicles over 4536 kg (10 000 lb) of GVWR. This recommended practice includes the pass/fail criteria of Standard No. 121. This revision of the SAE J2115 includes several enhancements and fine-tuning relative to the previous version. The main objectives for the revision were to bring it closer to the FMVSS 121 dynamometer test, focus on air brake systems, and to update the wear sections to reflect current industry practices for durability testing. This revision limits the scope to air-braked vehicle applications only. There are provisions for disc and drum brakes. The test conditions include parameters and response characteristics for the servo controller on the inertia-dynamometer. The test setup provides an alternate method for measuring drum or disc bulk temperature using a 9-thermocouple array. Wear sections reflect better current industry practice for assessing wear characteristics versus temperature. The wear sections include intermediate effectiveness evaluation at the corresponding temperature step as well as a baseline temperature of 100 °C. These effectiveness sections help assess any changes or trends on brake output as an effect of the material wear and the temperature history during previous sections. Temperature steps are better harmonized with International Standards for disc brakes. Lastly, Appendix A indicates the FMVSS 121 performance requirements during the different test sections for air brake systems used on different tractors, trailers or other commercial vehicle applications.
Author: Truck and Bus Hydraulic Brake Committee Publisher: ISBN: Category : Languages : en Pages : 0
Book Description
This Recommended Practice is derived from the FMVSS 105 vehicle test and applies to two-axle multipurpose passenger vehicles, trucks and buses with a GVWR above 4 540 kg (10 000 lbs) equipped with hydraulic service brakes. There are two main test sequences: Development Test Sequence for generic test conditions when not all information is available or when an assessment of brake output at different inputs are required, and FMVSS Test Sequence when vehicle parameters for brake pressure as a function of brake pedal input force and vehicle-specific loading and brake distribution are available. The test sequences are derived from the Federal Motor Vehicle Safety Standard 105 (and 121 for optional sections) as single-ended inertia-dynamometer test procedures when using the appropriate brake hardware and test parameters. This recommended practice provides Original Equipment Manufacturers (OEMs), brake and component manufacturers, as well as aftermarket suppliers, results related to brake output, friction material effectiveness, and corner performance in a laboratory-controlled test environment.The test sequences include different dynamic conditions (braking speeds, temperature, and braking history as outlined in the FMVSS 105); inertia loads equivalent to the vehicle's LLVW and GVWR; fully operational, partial failure, and failed system conditions. All applicable sections of the FMVSS 105 are included. Optional sections include: parking brake output, water recovery, TP-121D dynamometer retardation, and 32 km/h (20 mph) stops to simulate Federal Motor Carrier Safety (FMCS) requirements.This Recommended Practice does not evaluate or quantify other brake system characteristics such as wear, noise, judder, ABS performance, or braking under extreme temperatures or speeds. Minimum performance requirements are not part of this recommended practice. Consistency and margin of pass/fail of the minimum requirements related to stopping distance or equivalent deceleration levels of the FMVSS 105 vehicle test can be assessed as part of the project in coordination with the test requestor when using the appropriate vehicle information and vehicle dynamics modeling. Nevertheless, this procedure and its results do not replace the vehicle-level test to demonstrate compliance to FMVSS (105 for hydraulic brake systems or 121 for air-over-hydraulic brake systems), or other mandatory regulations (like ECE R13 or equivalents). Vehicle and braking systems development is fast-paced, and involves a global supplier base. This Recommended Practice provides an inertia-dynamometer test procedure that is repeatable and cost-effective. It evaluates the performance of the brake corner and its components (including friction material) by following the test procedure and sequence as indicated in the Federal Motor Vehicle Safety Standard (FMVSS) 105. Data from this Recommended Practice may be combined with other brake system and vehicle characteristics to predict vehicle performance.Since the first release of the FMVSS 105, there have been numerous inertia-dynamometer test protocols developed and used by the industry with different approaches and levels of detail. The SAE Truck and Bus Hydraulic Brake Committee considers laboratory test procedures useful in supporting harmonization to improve the overall performance and safety of motor vehicle braking systems.
Author: Truck and Bus Hydraulic Brake Committee Publisher: ISBN: Category : Languages : en Pages : 0
Book Description
This Recommended Practice is derived from the FMVSS 105 vehicle test and applies to two-axle multipurpose passenger vehicles, trucks, and buses with a GVWR above 4540 kg (10000 pounds) equipped with hydraulic service brakes. There are two main test sequences: Development Test Sequence for generic test conditions when not all information is available or when an assessment of brake output at different inputs are required, and FMVSS Test Sequence when vehicle parameters for brake pressure as a function of brake pedal input force and vehicle-specific loading and brake distribution are available. The test sequences are derived from the Federal Motor Vehicle Safety Standard 105 (and 121 for optional sections) as single-ended inertia-dynamometer test procedures when using the appropriate brake hardware and test parameters. This recommended practice provides Original Equipment Manufacturers (OEMs), brake and component manufacturers, as well as aftermarket suppliers, results related to brake output, friction material effectiveness, and corner performance in a laboratory-controlled test environment.The test sequences include different dynamic conditions (braking speeds, temperature, and braking history as outlined in the FMVSS 105); inertia loads equivalent to the vehicle's LLVW and GVWR; fully operational, partial failure, and failed system conditions. All applicable sections of the FMVSS 105 are included. Optional sections include: parking brake output, water recovery, TP-121D dynamometer retardation, and 32 km/h (20 mph) stops to simulate Federal Motor Carrier Safety Administration (FMCSA) requirements.This recommended practice does not evaluate or quantify other brake system characteristics such as wear, noise, judder, ABS performance, or braking under extreme temperatures or speeds. Minimum performance requirements are not part of this recommended practice. Consistency and margin of pass/fail of the minimum requirements related to stopping distance or equivalent deceleration levels of the FMVSS 105 vehicle test can be assessed as part of the project in coordination with the test requestor when using the appropriate vehicle information and vehicle dynamics modeling. Nevertheless, this procedure and its results do not replace the vehicle-level test to demonstrate compliance to FMVSS (105 for hydraulic brake systems, or 121 for air-over-hydraulic brake systems), or other mandatory regulations (like ECE R13 or equivalents). The current version of this Recommended Practice: (a) addresses proper and consistent use of units of measure and numerical values per NIST 811:2008, and (b) clarifies thermocouple location and temperature controls during the test. The technical content, the test conditions, and the test sequences remain unchanged.
Author: Brake Dynamometer Standards Committee Publisher: ISBN: Category : Languages : en Pages : 0
Book Description
This document derives from the Federal Motor Vehicle Safety Standards 105 and 135 vehicle test protocols as single-ended inertia-dynamometer test procedures. The test sequences enable brake output measurement, friction material effectiveness, and corner performance in a controlled and repeatable environment. This SAE Recommended Practice (RP) also includes optional sections for parking brake output performance for rear brakes. It applies to brake corners from vehicles covered by the FMVSS 105 and 135 when using the appropriate brake hardware and test parameters. The FMVSS 135 applies to all passenger cars and light trucks up to 3500 kg of GVWR. The FMVSS 105 applies to all passenger cars, multi-purpose vehicles, buses, and trucks above 3500 kg of GVWR. This document does not include testing for school bus applications or vehicles equipped with hydraulic brakes with a GVWR above 4540 kg. This revised document takes into consideration new technologies for braking systems like (a) vacuum assist, (b) electric parking brake (EPB), and (c) regenerative braking. The inertia calculation references the latest version of the SAE J2789 to calculate the test inertia, including two methods to reflect the brake blending for the regenerative system. This revision also addresses formatting and grammatical corrections and clarifies items about FMVSS 105, FMVSS 135, or both. Other aspects of the rationale from previous revisions of this SAE Recommended Practice (RP) are still applicable.
Author: Truck and Bus Brake Systems Committee Publisher: ISBN: Category : Languages : en Pages : 0
Book Description
Subject document is specifically intended for service brakes and service brakes when used for parking and/or emergency brakes (only) that are commonly used for automotive-type, ground wheeled vehicles exceeding 4536 kg (10 000 US lb) Gross Vehicle Weight Rating (GVWR). Subject specification provides the off-vehicle procedures, methods, and processes used to objectively determine suitability of tactical and combat ground wheeled vehicle brake systems and selected secondary-item brake components (a.k.a. aftermarket or spare parts), including brake "block" for commercial applications only, specifically identified within subject document. Subject specification is primarily based on known industry and military test standards utilizing brake inertia dynamometers. Targeted vehicles and components include, but may not be limited to the following: aCivilian, commercial, military, and militarized-commercial ground wheeled vehicles such cargo trucks, vocational vehicles, truck tractors, trailers, specialized support and engineering equipment under the generic heading of Ground Vehicle "Dry" Brake Systems (GVDBS). bHydraulic, air, and mechanical "dry" disc brake and drum brake systems when used as service brakes, including service brakes (only) when used as emergency and/or parking brakes. cHydraulic, air, and mechanical "dry" disc brake pad assemblies and rotor assemblies. dHydraulic, air, and mechanical "dry" drum brake shoe assemblies and drum assemblies. eHydraulic, air, and mechanical brake "block" when intended for use on a. thru d. above except for those vehicles, pad assemblies, and shoe assemblies specifically procured for military use and/or tested under ATPD-2354. It must be noted that such the US Government's Military Services buys only assemblies and doesn't normally use "brake block" and relined brake shoes/pads, therefore testing using separate brake "block" was specifically excluded from ATPD-2354 by the original authors. Subject Recommended Practice, a "new document", was designed and intended to provide the tools needed to objectively determine suitability for all ground wheeled vehicle brake systems and selected spare parts (secondary item components), to include research and development programs. Subject document is essentially a "specification of specifications" focused on the use of inertia brake dynamometers for system and selected components comparison without the need for traditional and resource-intensive on-vehicle testing for all ground wheeled vehicles exceeding 4536 kg (10 000 US lb) Gross Vehicle Weight Rating (GVWR), and limited other specified opportunities.
Author: Truck and Bus Brake Systems Committee Publisher: ISBN: Category : Languages : en Pages : 0
Book Description
Subject document is specifically intended for service brakes and service brakes when used for parking and/or emergency brakes (only) that are commonly used for automotive-type, ground-wheeled vehicles exceeding 4536 kg (10000 pounds) gross vehicle weight rating (GVWR). Subject specification provides the off-vehicle procedures, methods, and processes used to objectively determine suitability of tactical and combat ground-wheeled vehicle brake systems and selected secondary-item brake components (aka, aftermarket or spare parts), including brake "block" for commercial applications only, specifically identified within subject document. Subject specification is primarily based on known industry and military test standards utilizing brake inertia dynamometers. Targeted vehicles and components include, but may not be limited to, the following: aCivilian, commercial, military, and militarized-commercial ground-wheeled vehicles such cargo trucks, vocational vehicles, truck tractors, trailers, and specialized support and engineering equipment under the generic heading of ground vehicle "dry" brake systems (GVDBS). bHydraulic, air, and mechanical "dry" disc brake and drum brake systems, when used as service brakes, including service brakes (only), when used as emergency and/or parking brakes. cHydraulic, air, and mechanical "dry" disc brake pad assemblies and rotor assemblies. dHydraulic, air, and mechanical "dry" drum brake shoe assemblies and drum assemblies. eHydraulic, air, and mechanical brake "block" when intended for use on a. through d. above, except for those vehicles, pad assemblies, and shoe assemblies specifically procured for military use and/or tested under ATPD-2354. It must be noted that the U.S. Government's Military Services buys only assemblies, and doesn't normally use "brake block" and relined brake shoes/pads; therefore, testing using separate brake "block" was specifically excluded from ATPD-2354 by the original authors. This revision includes some editorial changes and updates to reflect current and applicable test procedures. This revision also includes a provision regarding braking systems fitted on vehicles with regenerative braking.
Author: Brake Dynamometer Standards Committee Publisher: ISBN: Category : Languages : en Pages : 0
Book Description
This SAE Recommended Practice (RP) specifies a dynamometer test procedure to characterize wear rates of automotive service brake linings (brake shoes) and disc brake pads. This revision of the wear test procedure includes several changes to: (a) harmonize with other SAE Recommeded Practices (RPs), (b) modernize and expand the test sequences, and (c) address typographical and editorial corrections from previous versions. Some specific updates include the following: Harmonization with SAE J2789 for inertia calculation and with SAE J2986 for wear measurements. Expansion of the wear versus temperature (Method A) includes temperatures below 100 °C for friction materials with ferrous metals and decelerations below 0.3 g. These updates reflect normal customer usage and field measurements using the worldwide harmonized light vehicle test procedure (WLTP) adapted for a brake duty cycle. Extension of the block wear test (Method B) with separate temperatures for front and rear brakes and lower energy levels. Common burnish schedule for all test methods to ensure consistent conditioning in preparation for the actual wear test. The new burnish method harmonizes with the FMVSS 135 burnish, common in other inertia dynamometer tests.
Author: Truck and Bus Hydraulic Brake Committee
Author: Truck and Bus Hydraulic Brake Committee
Author: Truck and Bus Hydraulic Brake Committee
Author: Truck and Bus Foundation Brake Committee
Author: Truck and Bus Foundation Brake Committee
Author: Truck and Bus Hydraulic Brake Committee
Author: Truck and Bus Hydraulic Brake Committee
Author: Brake Dynamometer Standards Committee
Author: Truck and Bus Brake Systems Committee
Author: Truck and Bus Brake Systems Committee
Author: Brake Dynamometer Standards Committee