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Author: Jay W. Carender Publisher: Createspace Independent Publishing Platform ISBN: 9781466414341 Category : Injection molding of plastics Languages : en Pages : 0
Book Description
The IM Troubleshooting Guide was originally prepared in 1996 as a 48 page convenient pocket sized resource for use in Injection Molding. This information is most useful by personnel who work in the injection molding field including press operators, technicians, engineers, etc. This 3rd ED is at 104 pages and includes selected extra pages from other APEBOOKS that are helpful in process set up and troubleshooting.This book includes many useful definitions and tips for troubleshooting molding problems -- both process and tooling related. The book was written based on many years of process engineering. The solutions for correcting process problems are listed in the best order to solve the problem based on factors such as ease & timeliness to perform versus cost to implement and always considering effectiveness to solve problem. It is also useful to identify a common set of definitions for each department to use when discussing these common molding defects. Tips are often provided as to which defects may be process correctable versus those requiring product or mold changes.An introduction to DOE and dimensional nominalization is made, but discussed in greater detail in some of the other booklets written by this author for injection molding ... these are listed later in this book ... a total of six books have been written for injection molding.
Author: Jay W. Carender Publisher: Createspace Independent Publishing Platform ISBN: 9781466414341 Category : Injection molding of plastics Languages : en Pages : 0
Book Description
The IM Troubleshooting Guide was originally prepared in 1996 as a 48 page convenient pocket sized resource for use in Injection Molding. This information is most useful by personnel who work in the injection molding field including press operators, technicians, engineers, etc. This 3rd ED is at 104 pages and includes selected extra pages from other APEBOOKS that are helpful in process set up and troubleshooting.This book includes many useful definitions and tips for troubleshooting molding problems -- both process and tooling related. The book was written based on many years of process engineering. The solutions for correcting process problems are listed in the best order to solve the problem based on factors such as ease & timeliness to perform versus cost to implement and always considering effectiveness to solve problem. It is also useful to identify a common set of definitions for each department to use when discussing these common molding defects. Tips are often provided as to which defects may be process correctable versus those requiring product or mold changes.An introduction to DOE and dimensional nominalization is made, but discussed in greater detail in some of the other booklets written by this author for injection molding ... these are listed later in this book ... a total of six books have been written for injection molding.
Author: Randy Kerkstra Publisher: ISBN: 9781569908341 Category : Languages : en Pages : 523
Book Description
This highly practical troubleshooting guide solves problems at the machine systematically and quickly. Drawing on a wealth of hands-on experience from the authors, who have built strong reputations in the field, the book is structured by type of problem/solution. Thus, it is an ideal reference to be consulted at the machine. Included is valuable information on robust process windows, cycle time evaluations, scrap savings, and runners/gates with no existing standard in the industry. No other book provides the unique insights found here.
Author: John R. Wagner, Jr. Publisher: John Wiley & Sons ISBN: 1118511204 Category : Technology & Engineering Languages : en Pages : 472
Book Description
This handbook provides a framework for understanding how to characterize plastic manufacturing processes for use in troubleshooting problems. The 21 chapters are authored by well-known and experienced engineers who have specialized knowledge about the processes covered in this practical guide. From the Preface: “In every chapter, the process is described and the most common problems are discussed along with the root causes and potential technical solutions. Numerous case studies are provided that illustrate the troubleshooting process. Mark A. Spalding, The Dow Chemical Company
Author: Vannessa Goodsgip Publisher: iSmithers Rapra Publishing ISBN: 9781859574706 Category : Science Languages : en Pages : 152
Book Description
Annotation Injection moulding is one of the most commonly used processing technologies for plastics materials. Proper machine set up, part and mould design, and material selection can lead to high quality production. This review outlines common factors to check when preparing to injection mould components, so that costly mistakes can be avoided. This review examines the different types of surface defects that can be identified in plastics parts and looks at ways of solving these problems. Useful flow charts to illustrate possible ways forward are included. Case studies and a large b257 of figures make this a very useful report.
Author: Samuel L. Belcher Publisher: CRC Press ISBN: 1420014811 Category : Technology & Engineering Languages : en Pages : 182
Book Description
Taking a straight-forward approach, the Practical Guide to Injection Blow Molding explores the entire industry from conception, design, costing, tooling, and machinery, to trouble-shooting, testing, and daily production. With information for both the novice investor and the plastic industry expert, this concise text is reinforced with pictures, charts, and figures. The author, a highly knowledgeable industry insider, and a member ofThe Plastics Hall of Fame, discusses the history of the industry, as well as its daily workings. He instructs in product and tooling design, as well as material and machine selection, explaining advantages and disadvantages, elaborating on efficiencies that can be realized.
Author: M. Joseph Gordon, Jr. Publisher: John Wiley & Sons ISBN: 0470584483 Category : Technology & Engineering Languages : en Pages : 766
Book Description
The all-encompassing guide to total quality process control for injection molding In the same simple, easy-to-understand language that marked the first edition, Total Quality Process Control for Injection Molding, Second Edition lays out a successful plan for producing superior plastic parts using high-quality controls. This updated edition is the first of its kind to zero in on every phase of the injection molding process, the most commonly used plastics manufacturing method, with an all-inclusive strategy for excellence. Beginning with sales and marketing, then moving forward to cover finance, purchasing, design, tooling, manufacturing, assembly, decorating, and shipping, the book thoroughly covers each stage to illustrate how elevated standards across individual departments relate to result in the creation of a top-notch product. This Second Edition: Details ways to improve plastic part design and quality Includes material and process control procedures to monitor quality through the entire manufacturing system Offers detailed information on machinery and equipment and the implementation of quality assurance methods—content that is lacking in similar books Provides problem-analysis techniques and troubleshooting procedures Includes updates that cover Six Sigma, ISO 9000, and TS 16949, which are all critical for quality control; computer-guided process control techniques; and lean manufacturing methods With proven ways to problem-solve, increase performance, and ensure customer satis-faction, this valuable guide offers the vital information today's managers need to plan and implement quality process control—and produce plastic parts that not only meet, but surpass expectations.
Author: D.V. Rosato Publisher: Springer Science & Business Media ISBN: 1461545978 Category : Technology & Engineering Languages : en Pages : 1484
Book Description
This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.
Author: Jay Carender Publisher: Createspace Independent Publishing Platform ISBN: 9781466407824 Category : Languages : en Pages : 0
Book Description
This reference guide was originally prepared in 1990 as a convenient pocket sized resource for use in Injection Molding. This information is most useful by personnel who work in the injection molding field including press operators, technicians, engineers, designers, mold builders, etc.There are many reference data tables regarding plastics data, statistical methods, engineering calculations and valuable training for personnel in the IM industry. The book includes basic part design, trig tables, calculations for thermal expansion, thermal exp coeffs, SHCS data, torque specs, shrink data, cooling time equation, mold debug guidelines, melt index data, resin density data, many tables of process guidelines, process development techniques, calculating heat load & water flow requirements, pipe data, conversion factors, transformer & motor current, PM & safety, basic statistics, equip selection guidelines and more.This 4th Edition has been reformatted at 5.5 inches wide x 8.5 inches tall in 2011 for print sales.
Author: Ottmar Brandau Publisher: William Andrew ISBN: 0323462936 Category : Technology & Engineering Languages : en Pages : 376
Book Description
Stretch Blow Molding, Third Edition, provides the latest on the blow molding process used to produce bottles of the strength required for carbonated drinks. In this updated handbook, Ottmar Brandau introduces the technology of stretch blow molding, explores practical aspects of designing and running a production line, and looks at practical issues for quality control and troubleshooting. As an experienced engineer, manager, and consultant, Brandau's focus is on optimizing the production process, improving quality, and reducing cycle time. In this new edition, the author has thoroughly reviewed the content of the book, providing updates on new developments in stretch blow molding, including neck sizes, new equipment and processes, and the economics of the process. The book is a thoroughly practical handbook which provides engineers and managers with the toolkit to improve production and engineering aspects in their own businesses, allowing them to save money, increase output, and improve competitiveness by adopting new technologies. - Provides knowledge and understanding of the latest technological and best practice developments in stretch blow molding - Includes money saving, practical strategies to optimize the production process, improve quality, and reduce cycle times - Provides a guide to the training of operators, as well as tactics on how to troubleshoot when products are faulty, productivity is low, or machinery is not operating as expected
Author: David O. Kazmer Publisher: Carl Hanser Verlag GmbH Co KG ISBN: 3446434194 Category : Technology & Engineering Languages : en Pages : 446
Book Description
This book provides a vision and structure to finally synergize all the engineering disciplines that converge in the mold design process. The topics are presented in a top-down manner, beginning with introductory definitions and the "big picture" before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to "real world" mold design applications. It should help students and practitioners to understand the inner workings of injection molds and encourage them to think "outside the box" in developing innovative and highly functional mold designs. Contents: · Introduction to mold functions, types, and components · Review of design for injection molding · Cost estimation and optimization · Mold layout design including cavity layout, sizing, and materials selection · Cavity, runner system, and gating analysis and design · Cooling system analysis and design · Venting, shrinkage, and warpage analysis and strategies · Ejection force analysis and ejection system designs · Stress and deflection analysis with structural system designs · A survey of advanced mold designs
Author: Jay W. Carender
Author: Jay W. Carender
Author: Randy Kerkstra
Author: John R. Wagner, Jr.
Author: Vannessa Goodsgip
Author: Samuel L. Belcher
Author: M. Joseph Gordon, Jr.
Author: D.V. Rosato
Author: Jay Carender
Author: Ottmar Brandau
Author: David O. Kazmer