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High-density High-efficiency Power Magnetics

High-density High-efficiency Power Magnetics PDF Author: Zhigang Dang
Publisher:
ISBN:
Category :
Languages : en
Pages : 412

Book Description
This dissertation presents several concepts and techniques in order to (1) increase the inductance density and power density of power inductors (PIs) with high power efficiency and (2) achieve magnetically coupled wireless power transfer (WPT) systems with higher efficiency and longer transmission distances under varying conditions. Chapter 1 provides an overview and introduction on applications of power magnetic devices and systems along with the challenges facing the state-of-the-art PIs and WPT systems. Chapter 2 develops a concept which results in doubling the saturation current of a high current PI with NdFeB permanent magnet (PMPI). By adding a well-designed small piece of fabricated NdFeB magnet in the air gap of the PI, the saturation current of the PMPI is doubled with the same size and inductance value. Chapter 3 presents a two-phase coupled power inductor (CPI) that utilizes a PM in order to achieve almost doubled saturation current with the same size compared to the CPI and more than 70% core size reduction compared to the single-phase non-coupled PIs. Both the PMPI and PMCI concepts are experimentally verified in DC-DC power converter prototypes. Chapter 4 and 5 present a two-coil and a four-coil reconfigurable WPT system topology, respectively, in order to optimize transmission efficiency under different distance and misalignment conditions. The two-coil reconfigurable WPT system achieves re-configurability by switching between different values of series and shunt capacitors at Tx side and/or Rx side. The four-coil reconfigurable WPT system achieves re-configurability by switching between different sizes of drive loops and load loops. Experimental results verified effectiveness of developed reconfiguration methods. Chapter 6 presents a method to achieve wired power conversion and WPT using a hybrid “Power Converter-WPT system”. By achieving WPT using AC switching ripple of power converter, the system eliminates the need for a transmitter stage of conventional WPT system, which could be beneficial for system size and cost reduction. The method is verified and demonstrated using Buck-WPT system as an example. The last chapter summarizes this work and provides conclusions before discussing some possible future research directions related to the dissertation work.

High-density High-efficiency Power Magnetics

High-density High-efficiency Power Magnetics PDF Author: Zhigang Dang
Publisher:
ISBN:
Category :
Languages : en
Pages : 412

Book Description
This dissertation presents several concepts and techniques in order to (1) increase the inductance density and power density of power inductors (PIs) with high power efficiency and (2) achieve magnetically coupled wireless power transfer (WPT) systems with higher efficiency and longer transmission distances under varying conditions. Chapter 1 provides an overview and introduction on applications of power magnetic devices and systems along with the challenges facing the state-of-the-art PIs and WPT systems. Chapter 2 develops a concept which results in doubling the saturation current of a high current PI with NdFeB permanent magnet (PMPI). By adding a well-designed small piece of fabricated NdFeB magnet in the air gap of the PI, the saturation current of the PMPI is doubled with the same size and inductance value. Chapter 3 presents a two-phase coupled power inductor (CPI) that utilizes a PM in order to achieve almost doubled saturation current with the same size compared to the CPI and more than 70% core size reduction compared to the single-phase non-coupled PIs. Both the PMPI and PMCI concepts are experimentally verified in DC-DC power converter prototypes. Chapter 4 and 5 present a two-coil and a four-coil reconfigurable WPT system topology, respectively, in order to optimize transmission efficiency under different distance and misalignment conditions. The two-coil reconfigurable WPT system achieves re-configurability by switching between different values of series and shunt capacitors at Tx side and/or Rx side. The four-coil reconfigurable WPT system achieves re-configurability by switching between different sizes of drive loops and load loops. Experimental results verified effectiveness of developed reconfiguration methods. Chapter 6 presents a method to achieve wired power conversion and WPT using a hybrid “Power Converter-WPT system”. By achieving WPT using AC switching ripple of power converter, the system eliminates the need for a transmitter stage of conventional WPT system, which could be beneficial for system size and cost reduction. The method is verified and demonstrated using Buck-WPT system as an example. The last chapter summarizes this work and provides conclusions before discussing some possible future research directions related to the dissertation work.

Magnetics Design for High Current Low Voltage DC/DC Converter

Magnetics Design for High Current Low Voltage DC/DC Converter PDF Author: Hua Zhou
Publisher:
ISBN:
Category : Electric inductors
Languages : en
Pages : 155

Book Description
With the increasing demand for small and cost efficient DC/DC converters, the power converters are expected to operate with high efficiency. Magnetics components design is one of the biggest challenges in achieving the higher power density and higher efficiency due to the significant portion of magnetics components volume in the whole power system. At the same time, most of the experimental phenomena are related to the magnetics components. So, good magnetics components design is one of the key issues to implement low voltage high current DC/DC converter. Planar technology has many advantages. It has low profile construction, low leakage inductance and inter-winding capacitance, excellent repeatability of parasitic properties, cost efficiency, great reliability, and excellent thermal characteristics. On the other side, however, planar technology also has some disadvantages. Although it improves thermal performance, the planar format increases footprint area. The fact that windings can be placed closer in planar technology to reduce leakage inductance also often has an unwanted effect of increasing parasitic capacitances. In this dissertation, the planar magnetics designs for high current low voltage applications are thoroughly investigated and one CAD design methodology based on FEA numerical analysis is proposed. Because the frequency dependant parasitic parameters of magnetics components are included in the circuit model, the whole circuit analysis is more accurate. When it is implemented correctly, integrated magnetics technique can produce a significant reduction in the magnetic core content number and it can also result in cost efficient designs with less weight and smaller volume. These will increase the whole converter's power density and power efficiency. For high output current and low output voltage applications, half bridge in primary and current doublers in secondary are proved to be a very good solution. Based on this topology, four different integrated magnetics structures are analyzed and compared with each other. One unified model is introduced and implemented in the circuit analysis. A new integrated magnetics component core shape is proposed. All simulation and experimental results verify the integrated magnetics design. There are several new magnetics components applications shown in the dissertation. Active transient voltage compensator is a good solution to the challenging high slew rate load current transient requirement of VRM. The transformer works as an extra voltage source. During the transient periods, the transformer injects or absorbs the extra transient to or from the circuit. A peak current mode controlled integrated magnetics structure is proposed in the dissertation. Two transformers and two inductors are integrated in one core. It can force the two input capacitors of half bridge topology to have the same voltage potential and solve the voltage unbalance issue. The proposed integrated magnetics structure is simple compared with other methods implementing the current mode control to half bridge topology. Circuit analysis, simulation and experimental results verify the feasibility of these applications.

High-Frequency Magnetic Components

High-Frequency Magnetic Components PDF Author: Marian K. Kazimierczuk
Publisher: John Wiley & Sons
ISBN: 1119964911
Category : Technology & Engineering
Languages : en
Pages : 510

Book Description
If you are looking for a complete study of the fundamental concepts in magnetic theory, read this book. No other textbook covers magnetic components of inductors and transformers for high-frequency applications in detail. This unique text examines design techniques of the major types of inductors and transformers used for a wide variety of high-frequency applications including switching-mode power supplies (SMPS) and resonant circuits. It describes skin effect and proximity effect in detail to provide you with a sound understanding of high-frequency phenomena. As well as this, you will discover thorough coverage on: integrated inductors and the self-capacitance of inductors and transformers, with expressions for self-capacitances in magnetic components; criteria for selecting the core material, as well as core shape and size, and an evaluation of soft ferromagnetic materials used for magnetic cores; winding resistance at high frequencies; expressions for winding and core power losses when non-sinusoidal inductor or transformer current waveforms contain harmonics. Case studies, practical design examples and procedures (using the area product method and the geometry coefficient method) are expertly combined with concept-orientated explanations and student-friendly analysis. Supplied at the end of each chapter are summaries of the key concepts, review questions, and problems, the answers to which are available in a separate solutions manual. Such features make this a fantastic textbook for graduates, senior level undergraduates and professors in the area of power electronics in addition to electrical and computer engineering. This is also an inimitable reference guide for design engineers of power electronics circuits, high-frequency transformers and inductors in areas such as (SMPS) and RF power amplifiers and circuits.

Micro-fabrication and Circuit Optimization for Magnetic Components of High-efficiency DC-DC Converters

Micro-fabrication and Circuit Optimization for Magnetic Components of High-efficiency DC-DC Converters PDF Author: Rui Tian
Publisher:
ISBN:
Category :
Languages : en
Pages : 174

Book Description
Magnetic components are essential parts of power converters. Inductors with magnetic cores are investigated. An eddy current loss model for pot-core inductors is developed with finite elemental analysis (FEA). The reliability of inductors using magnetic cores in a high-temperature environment is investigated. Working in up to 150°C circumstance for a short periods is not destructive for the inductors. Optimization of toroidal inductors in a DC-DC converter is investigated. Parasitic capacitance and the capacitive loss in toroidal inductors are modeled. Standard circuit optimization is performed to explore the energy conversion efficiency of the toroidal inductors. Thermal analysis, light-load efficiency and relative permeability of the toroidal inductor design are also investigated. The toroidal inductor can achieve about 85% efficiency for 3 A DC current and 1 W/mm2 power density. Inductor-only efficiency of toroidal inductors is investigated with revised model. At 100 MHz operating frequency, toroidal inductors can achieve more than 97% inductor efficiency with power density range of 0.7 W/mm2 to 6 W/mm2. The performance of our nanograngular magnetic core is dependent on the angle of the poling magnetic field compared to the field during operation. Experiments on a serious of samples show that the poling angle can deviate by up to 15 degrees from ideal with only a small penalty in performance. The field-angle experiment is intended to prove integrated toroidal inductor process possible. A magnetic fixture model is proposed for large-scale toroidal inductor processing.

2020 IEEE 21st Workshop on Control and Modeling for Power Electronics (COMPEL)

2020 IEEE 21st Workshop on Control and Modeling for Power Electronics (COMPEL) PDF Author: IEEE Staff
Publisher:
ISBN: 9781728171616
Category :
Languages : en
Pages :

Book Description
The IEEE Power Electronics Society announces the Twenty first IEEE Workshop on Control and Modeling for Power Electronics, IEEE COMPEL 2020 This workshop brings together researchers, engineers and students from academia and industry for an interactive discussion on the latest advances in modelling, simulation, analysis and control of power electronic devices, circuits and systems

Power Magnetic Devices

Power Magnetic Devices PDF Author: Scott D. Sudhoff
Publisher: John Wiley & Sons
ISBN: 1119674603
Category : Technology & Engineering
Languages : en
Pages : 658

Book Description
Power Magnetic Devices Discover a cutting-edge discussion of the design process for power magnetic devices In the newly revised second edition of Power Magnetic Devices: A Multi-Objective Design Approach, accomplished engineer and author Dr. Scott D. Sudhoff delivers a thorough exploration of the design principles of power magnetic devices such as inductors, transformers, and rotating electric machinery using a systematic and consistent framework. The book includes new chapters on converter and inverter magnetic components (including three-phase and common-mode inductors) and elaborates on characteristics of power electronics that are required knowledge in magnetics. New chapters on parasitic capacitance and finite element analysis have also been incorporated into the new edition. The work further includes: A thorough introduction to evolutionary computing-based optimization and magnetic analysis techniques Discussions of force and torque production, electromagnet design, and rotating electric machine design Full chapters on high-frequency effects such as skin- and proximity-effect losses, core losses and their characterization, thermal analysis, and parasitic capacitance Treatments of dc-dc converter design, as well as three-phase and common-mode inductor design for inverters An extensive open-source MATLAB code base, PowerPoint slides, and a solutions manual Perfect for practicing power engineers and designers, Power Magnetic Devices will serve as an excellent textbook for advanced undergraduate and graduate courses in electromechanical and electromagnetic design.

Transformers and Inductors for Power Electronics

Transformers and Inductors for Power Electronics PDF Author: W.G. Hurley
Publisher: John Wiley & Sons
ISBN: 1118544676
Category : Technology & Engineering
Languages : en
Pages : 374

Book Description
Based on the fundamentals of electromagnetics, this clear and concise text explains basic and applied principles of transformer and inductor design for power electronic applications. It details both the theory and practice of inductors and transformers employed to filter currents, store electromagnetic energy, provide physical isolation between circuits, and perform stepping up and down of DC and AC voltages. The authors present a broad range of applications from modern power conversion systems. They provide rigorous design guidelines based on a robust methodology for inductor and transformer design. They offer real design examples, informed by proven and working field examples. Key features include: emphasis on high frequency design, including optimisation of the winding layout and treatment of non-sinusoidal waveforms a chapter on planar magnetic with analytical models and descriptions of the processing technologies analysis of the role of variable inductors, and their applications for power factor correction and solar power unique coverage on the measurements of inductance and transformer capacitance, as well as tests for core losses at high frequency worked examples in MATLAB, end-of-chapter problems, and an accompanying website containing solutions, a full set of instructors’ presentations, and copies of all the figures. Covering the basics of the magnetic components of power electronic converters, this book is a comprehensive reference for students and professional engineers dealing with specialised inductor and transformer design. It is especially useful for senior undergraduate and graduate students in electrical engineering and electrical energy systems, and engineers working with power supplies and energy conversion systems who want to update their knowledge on a field that has progressed considerably in recent years.

Merged Multi-stage Power Conversion

Merged Multi-stage Power Conversion PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 278

Book Description
Emerging applications of power electronics introduce challenging design requirements. Increasing the system complexity in appropriate ways can bring many advantages, yielding reduced system volume and/or improved system performance. This thesis explores new circuit design techniques that can leverage the advantages of merged multi-stage power conversion through a hybrid switched-capacitor/magnetics approach. Multiple circuits and system aspects of this approach are investigated in this thesis. A 70 W grid-interfaced solar micro-inverter with a multilevel energy buffer and voltage modulator (MEB) is developed to demonstrate the advantages of a merged multi-stage system in dc-ac applications. By synthesizing a multilevel voltage in pace with the ac grid voltage using the energy buffer, the wide operation range of the inverter stage is compressed, leading to a significantly improved overall system performance. A high-power-density wide-input-voltage-range isolated dc-dc converter with a Multi- Track power conversion architecture is also investigated. The MultiTrack architecture delivers power in multiple voltage domains and current tracks. It incorporates multiple distributed circuit cells, and benefits from the way they are merged together. By changing the use of multiple cells according to the system operating condition, the overall device utilization of the system is enhanced, leading to significantly improved power density as compared to conventional designs while maintaining high efficiency. The prototype 18 V-80 V input, 5 V output, 75 W isolated dc-dc converter achieves 453.7 W/inch3 power density, which is 3x higher than the best commercial product presently available. It maintains high efficiency across a wide (>4:1) input voltage range, and has a peak efficiency of 91.3%. Advanced magnetics structures are an enabling technique on the path to improved power conversion. This thesis developed a systematic approach to modeling impedances and current distribution in planar magnetics. It captures electromagnetic coupling relationships using an analytical lumped circuit model, and enables rapid evaluation of planar magnetics designs. The effectiveness of the model is verified by numerical methods and experimental measurements. A software package - M2Spice - that can rapidly convert design information into SPICE netlists has been developed and is being utilized in many real designs.

Magnetic Components for Power Electronics

Magnetic Components for Power Electronics PDF Author: Alex Goldman
Publisher: Springer Science & Business Media
ISBN: 9780792375876
Category : Education
Languages : en
Pages : 308

Book Description
Magnetic Components for Power Electronics concerns the important considerations necessary in the choice of the optimum magnetic component for power electronic applications. These include the topology of the converter circuit, the core material, shape, size and others such as cost and potential component suppliers. These are all important for the design engineer due to the emergence of new materials, changes in supplier management and the examples of several component choices. Suppliers using this volume will also understand the needs of designers. Highlights include: Emphasis on recently introduced new ferrite materials, such as those operating at megahertz frequencies and under higher DC drive conditions; Discussion of amorphous and nanocrystalline metal materials; New technologies such as resonance converters, power factors correction (PFC) and soft switching; Catalog information from over 40 magnetic component suppliers; Examples of methods of component choice for ferrites, amorphous nanocrystalline materials; Information on suppliers management changes such as those occurring at Siemens, Philips, Thomson and Allied-Signal; Attention to the increasingly important concerns about EMI. This book should be especially helpful for power electronic circuit designers, technical executives, and material science engineers involved with power electronic components.

Power Magnetics Design Optimization

Power Magnetics Design Optimization PDF Author: Dennis Feucht
Publisher:
ISBN: 9781682736272
Category :
Languages : en
Pages : 466

Book Description
This book presents concepts in magnetics that are applicable to electronic power conversion, emphasizing conceptual clarification and refinement through optimized magnetics design. New insights are presented that simplify design while covering the essential topics. Theoretical development of design formulas from fundamental principles provide in-depth understanding of what they are and where they came from. Some emphases of this book are new or not yet widely disseminated, such as the importance of waveform ripple factor and how core materials have optimum ripple-factor values. New criteria are presented for maximizing the transfer power of the core, driving it to both its power-loss and saturation limits, and the circuit limitations this imposes. Optimized winding design maximizes power transfer (efficiency) at the optimal ratio of core and winding resistance. Winding geometry applies winding area or strand-number constraints to the eddy-current effects in Dowell's equation to result in magnetic operating-points more comprehensively optimized than the area-product or Kg methods, and oriented toward use of a calculator, wire table, core data, design formulas, and eddy-current graphs or formulas. Topics not usually developed or emphasized in magnetics textbooks include field and circuit referral of magnetic quantities, accurate derivation of winding length for toroids, a worst-case thermal sphere-based model of core power-loss density modified by core thermal shape factors, interwinding capacitance approximations, optimal turns for maximum magnetic power density, and design formulas derived for optimal winding design. Multifilar unibundle windings and their benefits over sequential windings are derived and demonstrated. Depth of presentation is adequate for a design mastery of the subject while pointing the reader to additional topics in landmark research papers and academic textbooks. Detailed procedures and design examples complete the book.