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Gear Crack Detection Using Tooth Analysis

Gear Crack Detection Using Tooth Analysis PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 18

Book Description
Gear cracks are typically difficult to diagnose with sufficient warning time. Significant damage must he present before algorithms detect the damage. A new feature extraction and two new detection techniques are proposed. The time synchronous averaging concept was extended from revolution-based to tooth engagement-based. The detection techniques are based on statistical comparisons among the averages for the individual teeth. These techniques were applied to a series of three seeded fault crack propagation tests. These tests were conducted on aerospace quality spur gears in a test rig. The tests were conducted at speeds ranging from 2500 to 7500 revolutions per minute and torque from 184 to 228 percent of design load. The inability to detect these cracks with high confidence may be caused by the high loading required to initiate the cracks. The results indicate that these techniques do not currently produce an indication of damage that significantly exceeds experimental scatter.

Gear Crack Detection Using Tooth Analysis

Gear Crack Detection Using Tooth Analysis PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 18

Book Description
Gear cracks are typically difficult to diagnose with sufficient warning time. Significant damage must he present before algorithms detect the damage. A new feature extraction and two new detection techniques are proposed. The time synchronous averaging concept was extended from revolution-based to tooth engagement-based. The detection techniques are based on statistical comparisons among the averages for the individual teeth. These techniques were applied to a series of three seeded fault crack propagation tests. These tests were conducted on aerospace quality spur gears in a test rig. The tests were conducted at speeds ranging from 2500 to 7500 revolutions per minute and torque from 184 to 228 percent of design load. The inability to detect these cracks with high confidence may be caused by the high loading required to initiate the cracks. The results indicate that these techniques do not currently produce an indication of damage that significantly exceeds experimental scatter.

Crack Detection for Aerospace Quality Spur Gears

Crack Detection for Aerospace Quality Spur Gears PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 18

Book Description
Health and Usage Monitoring System research and development involves analysis of the vibration signals produced by a gearbox throughout its life. There are two major advantages of knowing the actual lifetime of a gearbox component: safety and cost. In this report, a technique is proposed to help extract the critical data and present it in a manner that can be easy to understand. The key feature of the technique is to make it independent of speed, torque and prior history for localized, single tooth damage such as gear cracks. This extraction technique is demonstrated on two sets of digitized vibration data from cracked spur gears. Standard vibration diagnostic parameters are calculated and presented for comparison. Several new detection algorithms are also presented. The results of this study indicate that crack detection methods examined are not robust or repeatable. The proposed techniques provide a limited improvement to existing diagnostic parameters. Current techniques show that the cracks progressed at a much faster rate than anticipated which reduced available time for detection.

Cyclostationarity: Theory and Methods III

Cyclostationarity: Theory and Methods III PDF Author: Fakher Chaari
Publisher: Springer
ISBN: 3319514458
Category : Technology & Engineering
Languages : en
Pages : 257

Book Description
This book gathers contributions presented at the 9th Workshop on Cyclostationary Systems and Their Applications, held in Gródek nad Dunajcem, Poland in February 2016. It includes both theory-oriented and practice-oriented chapters. The former focus on heavy-tailed time series and processes, PAR models, rational spectra for PARMA processes, covariance invariant analysis, change point problems, and subsampling for time series, as well as the fraction-of-time approach, GARMA models and weak dependence. In turn, the latter report on case studies of various mechanical systems, and on stochastic and statistical methods, especially in the context of damage detection. The book provides students, researchers and professionals with a timely guide to cyclostationary systems, nonstationary processes and relevant engineering applications.

Consideration of Moving Tooth Load in Gear Crack Propagation Predictions

Consideration of Moving Tooth Load in Gear Crack Propagation Predictions PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 16

Book Description
Robust gear designs consider not only crack initiation, but crack propagation trajectories for a fail-safe design. In actual gear operation, the magnitude as well as the position of the force changes as the gear rotates through the mesh. A study to determine the effect of moving gear tooth load on crack propagation predictions was performed. Two dimensional analysis of an involuted spur gear and three-dimensional analysis of a spiral-bevel pinion gear using the finite element method and boundary element method were studied and compared to experiments. A modified theory for predicting gear crack propagation paths based on the criteria of Erdogan and Sih was investigated. Crack simulation based on calculated stress intensity factors and mixed mode crack angle prediction techniques using a simple static analysis in which the tooth load was located at the highest point of single tooth contact was validated. For three-dimensional analysis, however, the analysis was valid only as long as the crack did not approach the contact region on the tooth.

Dynamic Modelling of a One-stage Spur Gear System and Vibration-based Tooth Crack Detection Analysis

Dynamic Modelling of a One-stage Spur Gear System and Vibration-based Tooth Crack Detection Analysis PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description


Gear Crack Propagation Path Studies: Guidelines for Ultra-Safe Design

Gear Crack Propagation Path Studies: Guidelines for Ultra-Safe Design PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 18

Book Description
Design guidelines have been established to prevent catastrophic rim fracture failure modes when considering gear tooth bending fatigue. Analysis was performed using the finite element method with principles of linear elastic fracture mechanics. Crack propagation paths were predicted for a variety of gear tooth and rim configurations. The effects of rim and web thicknesses, initial crack locations, and gear tooth geometry factors such as diametral pitch, number of teeth, pitch radius, and tooth pressure angle were considered. Design maps of tooth/rim fracture modes including effects of gear geometry, applied load, crack size, and material properties were developed. The occurrence of rim fractures significantly increased as the backup ratio (rim thickness divided by tooth height) decreased. The occurrence of rim fractures also increased as the initial crack location was moved down the root of the tooth. Increased rim and web compliance increased the occurrence of rim fractures. For gears with constant pitch radii, coarser-pitch teeth increased the occurrence of tooth fractures over rim fractures. Also, 250 pressure angle teeth had an increased occurrence of tooth fractures over rim fractures when compared to 200 pressure angle teeth. For gears with constant number of teeth or gears with constant diametral pitch, varying size had little or no effect on crack propagation paths.

Prognostics and Health Management of Electronics

Prognostics and Health Management of Electronics PDF Author: Michael G. Pecht
Publisher: John Wiley & Sons
ISBN: 0470385839
Category : Technology & Engineering
Languages : en
Pages : 335

Book Description
The first book on Prognostics and Health Management of Electronics Recently, the field of prognostics for electronic products has received increased attention due to the potential to provide early warning of system failures, forecast maintenance as needed, and reduce life cycle costs. In response to the subject's growing interest among industry, government, and academic professionals, this book provides a road map to the current challenges and opportunities for research and development in Prognostics and Health Management (PHM). The book begins with a review of PHM and the techniques being developed to enable a prognostics approach for electronic products and systems. building on this foundation, the book then presents the state of the art in sensor systems for in-situ health and usage monitoring. Next, it discusses the various models and algorithms that can be utilized in PHM. Finally, it concludes with a discussion of the opportunities in future research. Readers can use the information in this book to: Detect and isolate faults Reduce the occurrence of No Fault Found (NFF) Provide advanced warning of system failures Enable condition-based (predictive) maintenance Obtain knowledge of load history for future design, qualification, and root cause analysis Increase system availability through an extension of maintenance cycles and/or timely repair actions Subtract life cycle costs of equipment from reduction in inspection costs, down time, and inventory Prognostics and Health Management of Electronics is an indispensable reference for electrical engineers in manufacturing, systems maintenance, and management, as well as design engineers in all areas of electronics.

Asset Intelligence through Integration and Interoperability and Contemporary Vibration Engineering Technologies

Asset Intelligence through Integration and Interoperability and Contemporary Vibration Engineering Technologies PDF Author: Joseph Mathew
Publisher: Springer
ISBN: 3319957112
Category : Technology & Engineering
Languages : en
Pages : 784

Book Description
These proceedings include a collection of papers on a range of topics presented at the 12th World Congress on Engineering Asset Management (WCEAM) in Brisbane, 2 – 4 August 2017. Effective strategies are required for managing complex engineering assets such as built environments, infrastructure, plants, equipment, hardware systems and components. Following the release of the ISO 5500x set of standards in 2014, the 12th WCEAM addressed important issues covering all aspects of engineering asset management across various sectors including health. The topics discussed by the congress delegates are grouped into a number of tracks, including strategies for investment and divestment of assets, operations and maintenance of assets, assessment of assets’ health conditions, risk and vulnerability, technologies, and systems for management of assets, standards, education, training and certification.

Vibrations in Rotating Machinery

Vibrations in Rotating Machinery PDF Author: IMechE (Institution of Mechanical Engineers)
Publisher: John Wiley & Sons
ISBN: 9781860584473
Category : Technology & Engineering
Languages : en
Pages : 750

Book Description
This essential text contains the papers from the 8th international IMechE conference on Vibrations in Rotating Machinery held at the University of Wales, Swansea in September 2004. The themes of the volume are new developments and industrial applications of current technology relevant to the vibration and noise of rotating machines and assemblies. TOPICS INCLUDE Rotor balancing – including active and automatic balancing Special rotating machines – including micromachines Oil film bearings and dampers Active control methods for rotating machines Smart machine technology Dynamics of assembled rotors Component life predictions and life extension strategies The dynamics of geared systems Cracked rotors – detection, location ad prognosis Chaotic behaviour in machines Experimental methods and discoveries.

Detecting Gear Tooth Fatigue Cracks in Advance of Complete Fracture

Detecting Gear Tooth Fatigue Cracks in Advance of Complete Fracture PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 18

Book Description