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Film Cooling, Heat Transfer and Aerodynamic Measurements in a Three Stage Research Gas Turbine

Film Cooling, Heat Transfer and Aerodynamic Measurements in a Three Stage Research Gas Turbine PDF Author: Arun Suryanarayanan
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
The existing 3-stage turbine research facility at the Turbomachinery Performance and Flow Research Laboratory (TPFL), Texas A and M University, is re-designed and newly installed to enable coolant gas injection on the first stage rotor platform to study the effects of rotation on film cooling and heat transfer. Pressure and temperature sensitive paint techniques are used to measure film cooling effectiveness and heat transfer on the rotor platform respectively. Experiments are conducted at three turbine rotational speeds namely, 2400rpm, 2550rpm and 3000rpm. Interstage aerodynamic measurements with miniature five hole probes are also acquired at these speeds. The aerodynamic data characterizes the flow along the first stage rotor exit, second stage stator exit and second stage rotor exit. For each rotor speed, film cooling effectiveness is determined on the first stage rotor platform for upstream stator-rotor gap ejection, downstream discrete hole ejection and a combination of upstream gap and downstream hole ejection. Upstream coolant ejection experiments are conducted for coolant to mainstream mass flow ratios of MFR=0.5%, 1.0%, 1.5% and 2.0% and downstream discrete hole injection tests corresponding to average hole blowing ratios of M = 0.5, 0.75, 1.0, 1.25, 1.5, 1.75 and 2.0 for each turbine speed. To provide a complete picture of hub cooling under rotating conditions, experiments with simultaneous injection of coolant gas through upstream and downstream injection are conducted for an of MFR=1% and Mholes=0.75, 1.0 and 1.25 for the three turbine speeds. Heat transfer coefficients are determined on the rotor platform for similar upstream and downstream coolant injection. Rotation is found to significantly affect the distribution of coolant on the platform. The measured effectiveness magnitudes are lower than that obtained with numerical simulations. Coolant streams from both upstream and downstream injection orient themselves towards the blade suction side. Passage vortex cuts-off the coolant film for the lower MFR for upstream injection. As the MFR increases, the passage vortex effects are diminished. Effectiveness was maximum when Mholes was closer to one as the coolant ejection velocity is approximately equal to the mainstream relative velocity for this blowing ratio. Heat transfer coefficient and film cooling effectiveness increase with increasing rotational speed for upstream rotor stator gap injection while for downstream hole injection the maximum effectiveness and heat transfer coefficients occur at the reference speed of 2550rpm.

Film Cooling, Heat Transfer and Aerodynamic Measurements in a Three Stage Research Gas Turbine

Film Cooling, Heat Transfer and Aerodynamic Measurements in a Three Stage Research Gas Turbine PDF Author: Arun Suryanarayanan
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description
The existing 3-stage turbine research facility at the Turbomachinery Performance and Flow Research Laboratory (TPFL), Texas A and M University, is re-designed and newly installed to enable coolant gas injection on the first stage rotor platform to study the effects of rotation on film cooling and heat transfer. Pressure and temperature sensitive paint techniques are used to measure film cooling effectiveness and heat transfer on the rotor platform respectively. Experiments are conducted at three turbine rotational speeds namely, 2400rpm, 2550rpm and 3000rpm. Interstage aerodynamic measurements with miniature five hole probes are also acquired at these speeds. The aerodynamic data characterizes the flow along the first stage rotor exit, second stage stator exit and second stage rotor exit. For each rotor speed, film cooling effectiveness is determined on the first stage rotor platform for upstream stator-rotor gap ejection, downstream discrete hole ejection and a combination of upstream gap and downstream hole ejection. Upstream coolant ejection experiments are conducted for coolant to mainstream mass flow ratios of MFR=0.5%, 1.0%, 1.5% and 2.0% and downstream discrete hole injection tests corresponding to average hole blowing ratios of M = 0.5, 0.75, 1.0, 1.25, 1.5, 1.75 and 2.0 for each turbine speed. To provide a complete picture of hub cooling under rotating conditions, experiments with simultaneous injection of coolant gas through upstream and downstream injection are conducted for an of MFR=1% and Mholes=0.75, 1.0 and 1.25 for the three turbine speeds. Heat transfer coefficients are determined on the rotor platform for similar upstream and downstream coolant injection. Rotation is found to significantly affect the distribution of coolant on the platform. The measured effectiveness magnitudes are lower than that obtained with numerical simulations. Coolant streams from both upstream and downstream injection orient themselves towards the blade suction side. Passage vortex cuts-off the coolant film for the lower MFR for upstream injection. As the MFR increases, the passage vortex effects are diminished. Effectiveness was maximum when Mholes was closer to one as the coolant ejection velocity is approximately equal to the mainstream relative velocity for this blowing ratio. Heat transfer coefficient and film cooling effectiveness increase with increasing rotational speed for upstream rotor stator gap injection while for downstream hole injection the maximum effectiveness and heat transfer coefficients occur at the reference speed of 2550rpm.

Gas Turbine Heat Transfer and Cooling Technology, Second Edition

Gas Turbine Heat Transfer and Cooling Technology, Second Edition PDF Author: Je-Chin Han
Publisher: CRC Press
ISBN: 1439855684
Category : Science
Languages : en
Pages : 892

Book Description
A comprehensive reference for engineers and researchers, Gas Turbine Heat Transfer and Cooling Technology, Second Edition has been completely revised and updated to reflect advances in the field made during the past ten years. The second edition retains the format that made the first edition so popular and adds new information mainly based on selected published papers in the open literature. See What’s New in the Second Edition: State-of-the-art cooling technologies such as advanced turbine blade film cooling and internal cooling Modern experimental methods for gas turbine heat transfer and cooling research Advanced computational models for gas turbine heat transfer and cooling performance predictions Suggestions for future research in this critical technology The book discusses the need for turbine cooling, gas turbine heat-transfer problems, and cooling methodology and covers turbine rotor and stator heat-transfer issues, including endwall and blade tip regions under engine conditions, as well as under simulated engine conditions. It then examines turbine rotor and stator blade film cooling and discusses the unsteady high free-stream turbulence effect on simulated cascade airfoils. From here, the book explores impingement cooling, rib-turbulent cooling, pin-fin cooling, and compound and new cooling techniques. It also highlights the effect of rotation on rotor coolant passage heat transfer. Coverage of experimental methods includes heat-transfer and mass-transfer techniques, liquid crystal thermography, optical techniques, as well as flow and thermal measurement techniques. The book concludes with discussions of governing equations and turbulence models and their applications for predicting turbine blade heat transfer and film cooling, and turbine blade internal cooling.

The Influence of Film Cooling and Inlet Temperature Profile on Heat Transfer for the Vane Row of a 1-1/2 Stage Transonic High-pressure Turbine

The Influence of Film Cooling and Inlet Temperature Profile on Heat Transfer for the Vane Row of a 1-1/2 Stage Transonic High-pressure Turbine PDF Author: Harika Senem Kahveci
Publisher:
ISBN:
Category :
Languages : en
Pages : 269

Book Description
Abstract: The goal of this research was to establish an extensive database for typical engine hardware with a film-cooled first stage vane, which represents the foundation for future turbomachinery film cooling modeling and component heat transfer studies. Until this time, such a database was not available within the gas turbine industry. Accordingly, the study focuses on determination of the local heat flux for the airfoil and endwall surfaces of the vane row of a fully-cooled turbine stage. The measurements were performed at the Ohio State University Gas Turbine Laboratory using the Turbine Test Facility. The full-scale rotating 1 and 1/2 turbine stage is operated at the proper corrected engine design conditions: Flow Function (FF), corrected speed, stage Pressure Ratio (PR), and temperature ratios of gas to wall and gas to coolant. The primary measurements of temperature, pressure, and heat flux are repeated for different vane inlet temperature profiles and different vane cooling flows to establish an understanding of the influence of film cooling on local heat transfer. Double-sided Kapton heat-flux gauges are used for heat-flux measurements at different span locations along the airfoil surfaces and along the inner endwall. The cooling scheme consists of numerous cooling holes located on the endwalls, at the airfoil leading edge, on the airfoil pressure and suction surfaces, and at the trailing edge, resulting in a fully cooled first stage vane. The unique film-cooled endwall heat transfer data demonstrated in contour plots reveals insight to the complex flow behavior that is dominant in this region, which becomes even more complicated with the addition of coolant. Varying profile shapes resulted in significant heat transfer variations in a growing fashion towards the trailing edge region, which increased in magnitude when there is no coolant supply. The largest cooling effect is observed on 5% span pressure surface and at the inner endwall region. Heat transfer decreases from tip towards hub with addition of cooling. However, a similar decrease is not observed at the inner endwall region by doing so, which suggests excess coolant once beyond an optimum blowing ratio. Cooling flow rate and temperature profile shape affect the distributions on the airfoil surface very similarly, the latter observed more clearly at the endwall region. The vane outer cooling effect is comparable to the combined coolant effect at all surfaces, while no impact of purge flow is observed. Aligning the hot streaks with the vane leading edge lowered heat transfer compared to mid-passage alignment at the mid-span suction surface and through the endwall passage, and increased it at the endwall exit, while the pressure surface is found to be insensitive to this switch. Comparison with a previous research program with the un-cooled version of the vane gave good agreement on the pressure surface and at the endwall, but significantly lower heat transfer on the suction surface due to ingestion of the hot flow through the cooling holes when there is no cooling.

Film Cooling and End Wall Heat Transfer in Small Turbine Blade Passages

Film Cooling and End Wall Heat Transfer in Small Turbine Blade Passages PDF Author:
Publisher:
ISBN:
Category : Heat
Languages : en
Pages : 56

Book Description
Two topics have been studied related to the cooling of the end wall of a turbine passage. The first concerns the development of a method for measuring the adiabatic wall effectiveness and heat transfer coefficient of a film cooling system for protecting a surface from high heating derived from a hot compressible flow. The second concerns the measurement of the heat transfer rate distribution to a turbine cascade end wall in order to choose an appropriate film cooling system. These are related to providing the background to the final phase of the study in which the effectiveness of a film cooling system to cool a turbine end wall will be made combined with the measurement of the aerodynamic losses incurred by such a system. (Author).

Experimental Study of Film Cooling and Heat Transfer on a Gas Turbine Vane with Shaped Holes

Experimental Study of Film Cooling and Heat Transfer on a Gas Turbine Vane with Shaped Holes PDF Author: Tarek Elnady
Publisher:
ISBN:
Category :
Languages : en
Pages :

Book Description


Heat Transfer in Gas Turbines

Heat Transfer in Gas Turbines PDF Author: Bengt Sundén
Publisher: Witpress
ISBN:
Category : Medical
Languages : en
Pages : 544

Book Description
This title presents and reflects current active research on various heat transfer topics and related phenomena in gas turbine systems. It begins with a general introduction to gas turbine heat transfer, before moving on to specific areas.

Heat Transfer Due to Unsteady Effects as Investigated in a High-speed, Full-scale, Fully-cooled Turbine Vane and Rotor Stage

Heat Transfer Due to Unsteady Effects as Investigated in a High-speed, Full-scale, Fully-cooled Turbine Vane and Rotor Stage PDF Author: Jonathan R. Mason
Publisher:
ISBN:
Category : Heat
Languages : en
Pages : 236

Book Description


Conjugate Heat Transfer Effects on Gas Turbine Film Cooling

Conjugate Heat Transfer Effects on Gas Turbine Film Cooling PDF Author: William Robb Stewart
Publisher:
ISBN:
Category :
Languages : en
Pages : 244

Book Description
The efficiency of natural gas turbines is directly linked to the turbine inlet temperature, or the combustor exit temperature. Further increasing the turbine inlet temperature damages the turbine components and limits their durability. Advances in turbine vane cooling schemes protect the turbine components. This thesis studies the conjugate effects of internal cooling, film cooling and thermal barrier coatings (TBC) on turbine vane metal temperatures. Two-dimensional thermal profiles were experimentally measured downstream of a single row of film cooling holes on both an adiabatic and a matched Biot number model turbine vane. The measurements were taken as a comparison to computational simulations of the same model and flow conditions. To improve computational models of the evolution of a film cooling jet as it propagates downstream, the thermal field above the vane, not just the footprint on the vane surface must be analyzed. This study expands these data to include 2-D thermal fields above the vane at 0, 5 and 10 hole diameters downstream of the film cooling holes. In each case the computational jets remained colder than the experimental jets because they did not disperse into the mainstream as quickly. Finally, in comparing results above adiabatic and matched Biot number models, these thermal field measurements allow for an accurate analysis of whether or not the adiabatic wall temperature was a reasonable estimate of the driving temperature for heat transfer. In some cases the adiabatic wall temperature did give a good indication of the driving temperature for heat transfer while in other cases it did not. Previous tests simulating the effects of TBC on an internally and film cooled model turbine vane showed that the insulating effects of TBC dominate over variations in film cooling geometry and blowing ratio. In this study overall and external effectiveness were measured using a matched Biot number model vane simulating a TBC of thickness 0.6d, where d is the film cooing hole diameter. This new model was a 35% reduction in thermal resistance from previous tests. Overall effectiveness measurements were taken for an internal cooling only configuration, as well as for three rows of showerhead holes with a single row of holes on the pressure side of the vane. This pressure side row of holes was tested both as round holes and as round holes embedded in a realistic trench with a depth of 0.6 hole diameters. Even in the case of this thinner TBC, the insulating effects dominate over film cooling. In addition, using measurements of the convective heat transfer coefficient above the vane surface, and the thermal conductivities of the vane wall and simulated TBC material, a prediction technique of the overall effectiveness with TBC was evaluated.

Heat Transfer in Gas Turbines

Heat Transfer in Gas Turbines PDF Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 40

Book Description


Fundamental Heat Transfer Research for Gas Turbine Engines

Fundamental Heat Transfer Research for Gas Turbine Engines PDF Author:
Publisher:
ISBN:
Category : Gas-turbine industry
Languages : en
Pages : 76

Book Description