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Author: Alex M. Tulchinsky Publisher: ISBN: Category : Electronic apparatus and appliances Languages : en Pages : 306
Book Description
Spray impingement cooling has been shown to be a leading candidate for future high heat flux cooling applications. In general, spray cooling curves consist of three heat flux regimes; single-phase, two-phase and critical heat flux (CHF). CHF is considered the design limit for almost all two-phase cooling applications, as a rapid increase in temperature and decrease in heat flux occurs beyond this point. Recent studies have shown that the addition of micro-structures on the impingement surface can enhance heat transfer relative to a smooth surface. In the present study, spray cooling curves are obtained for two micro-structured surfaces and are compared to smooth surface results. Micro-structured surfaces consisted of bio-inspired fractal-like geometries, denoted as grooves and fins, extending in a radial direction from the center to the periphery of a 37.8 mm circular disc. Depending on the location on the surface, dimensions of groove widths and heights varied from 100 to 500 um, and 30 to 60 um, respectively. Fin width and height dimension remained constant throughout the surface at 127 and 60 um, respectively. Heat flux and wall temperature at the impingement surface were calculated from temperature data measured at multiple locations below the impingement surface. Results are presented as heat flux, q" , versus the wall-to-spray temperature difference, deltaT[subscript w], at each of 5 volume flux, Q", conditions ranging from 0.54 to 2.04 x 10−3 m3/m2s. Convection coefficients, h[subscript cv], and spray efficiencies, n, are also presented for each case as a function of q" and deltaT[subscript w] , respectively. Results of the study indicate that at low and high volume fluxes, an improvement in heat transfer occurs in the single-phase regime for the fin geometry. Enhancement in the single-phase regime did not occur at the intermediate volume flux condition of 1.37 x 10−3 m3/m2s. At all volume flux states tested, significant enhancements, as high as 50% in some cases, were observed in the two-phase regime for the fin structure, whereas the groove structure performed identically to the flat surface in the single-phase regime and exhibited a large degradation in the two-phase and critical heat flux regimes (~50%). Critical heat flux for the fin surface compared to the flat surface was slightly lower at low volume flux conditions, equivalent at the intermediate volume flux, and slightly greater at high volume flux conditions. Further investigations into the underlying mechanisms responsible for these results are needed.
Author: Alex M. Tulchinsky Publisher: ISBN: Category : Electronic apparatus and appliances Languages : en Pages : 306
Book Description
Spray impingement cooling has been shown to be a leading candidate for future high heat flux cooling applications. In general, spray cooling curves consist of three heat flux regimes; single-phase, two-phase and critical heat flux (CHF). CHF is considered the design limit for almost all two-phase cooling applications, as a rapid increase in temperature and decrease in heat flux occurs beyond this point. Recent studies have shown that the addition of micro-structures on the impingement surface can enhance heat transfer relative to a smooth surface. In the present study, spray cooling curves are obtained for two micro-structured surfaces and are compared to smooth surface results. Micro-structured surfaces consisted of bio-inspired fractal-like geometries, denoted as grooves and fins, extending in a radial direction from the center to the periphery of a 37.8 mm circular disc. Depending on the location on the surface, dimensions of groove widths and heights varied from 100 to 500 um, and 30 to 60 um, respectively. Fin width and height dimension remained constant throughout the surface at 127 and 60 um, respectively. Heat flux and wall temperature at the impingement surface were calculated from temperature data measured at multiple locations below the impingement surface. Results are presented as heat flux, q" , versus the wall-to-spray temperature difference, deltaT[subscript w], at each of 5 volume flux, Q", conditions ranging from 0.54 to 2.04 x 10−3 m3/m2s. Convection coefficients, h[subscript cv], and spray efficiencies, n, are also presented for each case as a function of q" and deltaT[subscript w] , respectively. Results of the study indicate that at low and high volume fluxes, an improvement in heat transfer occurs in the single-phase regime for the fin geometry. Enhancement in the single-phase regime did not occur at the intermediate volume flux condition of 1.37 x 10−3 m3/m2s. At all volume flux states tested, significant enhancements, as high as 50% in some cases, were observed in the two-phase regime for the fin structure, whereas the groove structure performed identically to the flat surface in the single-phase regime and exhibited a large degradation in the two-phase and critical heat flux regimes (~50%). Critical heat flux for the fin surface compared to the flat surface was slightly lower at low volume flux conditions, equivalent at the intermediate volume flux, and slightly greater at high volume flux conditions. Further investigations into the underlying mechanisms responsible for these results are needed.
Author: James B. Fillius Publisher: ISBN: 9781423521440 Category : Cooling Languages : en Pages : 79
Book Description
Spray cooling is a promising means of dissipating large steady state heat fluxes in high density power and electronic systems, such as thermophotovoltaic systems. The present study reports on the effectiveness of spray cooling in removing heat fluxes as high as 220 W/cm2. An experiment was designed to determine how the parameters of spray volumetric flow rate and droplet size influence the heat removal capacity of such a system. A series of commercially available nozzles were used to generate full cone water spray patterns encompassing a range of volumetric flow rates (3.79 to 42.32 L/h) and droplet Sauter mean diameters (17.4 to 35.5 micrometers). The non-flooded regime of spray cooling was studied, in which liquid spreading on the heater surface following droplet impact is the key phenomenon that determines the heat transfer rate. The experimental data established a direct proportionality of the heat flux with spray flow rate, and an inverse dependence on the droplet diameter. A correlation of the data was developed to predict heat flux as a function of the studied parameters over the range of values tested in this experiment.
Author: Huseyin Bostanci Publisher: ISBN: Category : Ammonia Languages : en Pages : 110
Book Description
Many critical applications today, in electronics, optics and aerospace fields, among others, demand advanced thermal management solutions for the acquisition of high heat loads they generate in order to operate reliably and efficiently. Current competing technologies for this challenging task include several single and two phase cooling options. When these cooling schemes are compared based on the high heat flux removal (100-1000 W/cm2) and isothermal operation (within several °C across the cooled device) aspects, as well as system mass, volume and power consumption, spray cooling appears to be the best choice. The current study focused on high heat flux spray cooling with ammonia on enhanced surfaces. Compared to some other commonly used coolants, ammonia possesses important advantages such as low saturation temperature, and high heat absorbing capability. Moreover, enhanced surfaces offer potential to greatly improve heat transfer performance. The main objectives of the study were to investigate the effect of surface enhancement on spray cooling performance, and contribute to the current understanding of spray cooling heat transfer mechanisms. These objectives were pursued through a two stage experimental study. While the first stage investigated enhanced surfaces for the highest heat transfer coefficient at heat fluxes of up to 500 W/cm2, the second stage investigated the optimized enhanced surfaces for critical heat flux (CHF). Surface modification techniques were utilized to obtain micro scale indentations and protrusions, and macro (mm) scale pyramidal, triangular, rectangular, and square pin fins. A third group, multi-scale structured surfaces, combined macro and micro scale structures. Experimental results indicated that micro- and macrostructured surfaces can provide heat transfer coefficients of up to 534,000 and 426,000 W/m2°C at 500 W/cm2, respectively. Multi-scale structured surfaces offered even a better performance, with heat transfer coefficients of up to 772,000 W/m2°C at 500 W/cm2, corresponding to a 161% increase over the reference smooth surface. In CHF tests, the optimized multi-scale structured surface helped increase maximum heat flux limit by 18%, to 910 W/cm2 at nominal liquid flow rate. During the additional CHF testing at higher flow rates, most heaters experienced failures before reaching CHF at heat fluxes above 950 W/cm2. However, the effect of flow rate was still characterized, suggesting that enhanced surfaces can achieve CHF values of up to [almost equal to]1,100 W/cm2 with [almost equal to]67% spray cooling efficiency. The results also helped shed some light on the current understanding of the spray cooling heat transfer mechanisms. Data clearly proved that in addition to fairly well established mechanisms of forced convection in the single phase regime, and free surface evaporation and boiling through secondary nucleation in the two phase regime, enhanced surfaces can substantially improve boiling through surface nucleation, which can also be supported by the concept of three phase contact lines, the regions where solid, liquid and vapor phases meet. Furthermore, enhanced surfaces are capable of retaining more liquid compared to a smooth surface, and efficiently spread the liquid film via capillary force within the structures. This unique advantage delays the occurrence of dry patches at high heat fluxes, and leads to higher CHF.
Author: Anwarul Karim Publisher: ISBN: Category : Electronic apparatus and appliances Languages : en Pages :
Book Description
Thermal management is one of the most challenging problems of electronic devices today. As technology becomes increasingly miniaturized, it becomes difficult to keep devices away from overheating due to extremely localized heat dissipation. Two-phase cooling or flow-boiling in micro-spaces utilizes the highly efficient thermal energy transport of phase change from liquid to vapor. However, the excessive consumption of liquid-phase by highly localized heat source causes the two-phase flow maldistribution, leading to a greatly reduced heat transfer coefficient, high-pressure loss, and limited flow rate. In this study, we investigate two-dimensional flow-boiling in a microgap heat sink with different hydrophilic coating on hot-spot and characterize the bubble morphology, heat transfer, and pressure drop. The experiments are carried out on a Stainless Steel plate, having a micro gap depth of 170 [mu]m using deionized water with inlet at room temperature. A partial hydrophilic and a hydrophilic channel surfaces are created on the hot-spot (surface above the heater) to compare the thermal performance with the conventional surface. The relative thermal performance and wettability change between the hydrophilic surfaces are also evaluated. A wide range of heat flux varying from 91.35 KW/m2 to 118.25 KW/m2 and mass flux varying from 1.656 Kg/m2s to 4.97 Kg/m2s are considered to quantify heat transfer coefficient. From the high-speed flow visualizations, it is found that vapor films and slugs are flushed quickly from the hydrophilic surfaces, which improve heat transfer on hydrophilic heat sink compared to the conventional heat sink. It is also evaluated that among the hydrophilic heat sinks, channel hydrophilic heat sink shows better cooling performance and pressure stability as it provides a smooth route for the incoming water to cool the hot spot.
Author: Matthew A. Cryer Publisher: ISBN: 9781423547877 Category : Languages : en Pages : 61
Book Description
Recent studies have shown that thermophotovoltaic (TPV) technology is a promising source of high power density generation. Enhanced TPV systems can theoretically provide power densities of up to 100 W/cm2. The inherent ineffiencies in the system dictate that up to 90% of that energy is not converted to electrical power, and must be removed as waste heat to ensure that the components are maintained at a reasonable operating temperature. The present study addresses this issue by investigating the suitability of using spray cooling techniques to remove heat generated by power densities of up to 100 W/ cm2. A simple, scaleable experiment was designed using low cost commercially available components to study the effects that spray mass flux and droplet size have on the heat removal capacity of the system. A series of nozzles were used so that mass flux and droplet size could be studied independently, giving high resolution to the data so that predictive correlations could be developed over the range of parameters varied in the study.
Author: Publisher: ISBN: Category : Languages : en Pages : 14
Book Description
An analytical and experimental study was conducted for the application of spray cooling in a micro gravity and high-g environment. Experiments were carried out aboard the NASA KC-135 reduced gravity aircraft, which provided both the microgravity and high-g environments. In reduced gravity, surface tension flow was observed around the spray nozzle, due to unconstrained liquid in the test chamber and flow reversal at the heat source. A transient analytical model was developed to predict the temperature and the spray heat transfer coefficient within the heated region. Comparison of the experimental transient temperature variation with analytical results showed good agreement for low heat input values. The transient analysis also verified that thermal equilibrium within the heated region could be reached during the 20-25s reduced gravity portion of the flight profile.
Author: Sai Sujith Obuladinne Publisher: ISBN: Category : Fluids Languages : en Pages : 73
Book Description
Two-phase spray cooling has been an emerging thermal management technique offering high heat transfer coefficients and critical heat flux levels, near-uniform surface temperatures, and efficient coolant usage that enables to design of compact and lightweight systems. Due to these capabilities, spray cooling is a promising approach for high heat flux applications in computing, power electronics, and optics. Two-phase spray cooling inherently depends on saturation temperature-pressure relationships of the working fluid to take advantage of high heat transfer rates associated with liquid-vapor phase change. When a certain application requires strict temperature and/or pressure conditions, thermo-physical properties of the working fluid play a critical role in attaining proper efficiency, reliability, or packaging structure. However, some of the commonly used single-component working fluids have relatively poor properties and heat transfer performance. For example, water is the best coolant in terms of properties, yet in certain applications where the system operates at low temperature ambient, it cannot be implemented due to freezing risk. The common solution for this problem is to use the antifreeze mixtures (binary mixtures of water and alcohol) to reduce the freezing point. In such cases, utilizing binary mixtures to tune working fluid properties becomes an alternative approach. This study has two main objectives; (1) to experimentally investigate the two-phase spray cooling performance of water/2-propanol binary mixture, and (2) to numerically investigate the performance of an advanced heat spreader featuring high and directional thermal conductivity materials for high heat flux focal sources. The first part of the study involves experimental characterization of heat transfer performance. Tests are conducted on a small-scale, closed loop spray cooling system featuring a pressure atomized spray nozzle. The test section, made of copper, measures 10 mm x 10 mm x 2 mm with a plain, smooth surface. A cylindrical copper block, with a matching size square protrusion attached onto the back side of the test section, generates heat using cartridge heaters and simulates high heat flux source. Embedded thermocouples are used to determine the spray surface temperature. The working fluid, water/alcohol mixture, has various concentration levels of 2-propanol by mass fraction 0.0 (pure water), 0.25, 0.50, 0.879 (azeotrope) and 1.0 (pure alcohol)), representing both non-azeotropic and azeotropic cases. Spray cooling tests are performed with a constant flow rate of 5.6 ml/cm2.s at subcooled temperatures (̃20oC) and atmospheric pressure. Experimental procedure involves controlling the heat flux in increasing steps, and recording the corresponding steady-state temperatures to obtain cooling curves in the form of surface superheat vs. heat flux. The second part of the study investigates an advanced heat spreader design for thermal management of a high heat flux focal source. The heat spreader comprises of three layers: a copper layer that interfaces with the heat source, a high and directional thermal conductivity material (such as CVD diamond and Pyrolytic graphite) layer, and another copper layer that is exposed to two-phase spray cooling. The analysis applies various heat fluxes on the heat source side and the experimentally obtained heat transfer coefficients on the spray side of the spreader design to determine the temperature and heat flux distributions, and examine the potential capabilities of this configuration.
Author: Alex M. Tulchinsky
Author: Alex M. Tulchinsky
Author: James B. Fillius
Author: Huseyin Bostanci
Author: Tony Tung-Ming Man
Author: Anwarul Karim
Author: Matthew A. Cryer
Author: 
Author: Mahmoud Ghodbane
Author: Raymond Emil Gaugler
Author: Sai Sujith Obuladinne