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Enabling Automation of Composite Manufacturing through the Use of Off-The-Shelf Solutions

Enabling Automation of Composite Manufacturing through the Use of Off-The-Shelf Solutions PDF Author: Andreas Björnsson
Publisher: Linköping University Electronic Press
ISBN: 9175191830
Category :
Languages : en
Pages : 106

Book Description
Composite materials offer an appealing combination of low weight and high strength that is especially sought after in high-performance applications. The use of composite materials has and is continuing to increase, and the use of the material has been shown to provide substantial weight savings in for example aircraft design. With an increased use of composite materials follows an increased demand for cost-efficient manufacturing methods. Composite products are in many cases manufactured either by manual operations or by the use of complex automated solutions associated with high investment costs. The objective for this research is to explore an approach to develop automated composite manufacturing based on commercially available off-the-shelf solutions as an alternative to the existing automated solutions for composite manufacturing. The research, which was carried out in collaboration with industrial partners within the aerospace sector, is based on a demonstrator-centered research approach. Three conceptual demonstrators, focusing on three different manufacturing methods and a number of physical demonstrators, are used to show that off-the-shelf solutions can be used for automated manufacturing of composite products. Two aspects that affect if it is possible to use off-the-shelf solutions for automated composite manufacturing are the rigorous quality standards used by the aerospace industry and the great variety in product properties and material properties that is associated with composite manufacturing. The advantages in using off-the-shelf solutions has shown to be that the solutions generally are associated with low investments and that published information about the solutions, and the solutions themselves, is generally available for evaluation and testing. When working with the demonstrators it has been shown to be useful to break down a manufacturing system into basic tasks and consider off-the-shelf solutions for each particular task. This approach facilitates the search for a suitable off-the-shelf solution to solve a particular task. However, each of the separate tasks can affect other areas of the manufacturing system, and an overall systems perspective is required to find solutions that are compatible with the entire manufacturing system.

Enabling Automation of Composite Manufacturing through the Use of Off-The-Shelf Solutions

Enabling Automation of Composite Manufacturing through the Use of Off-The-Shelf Solutions PDF Author: Andreas Björnsson
Publisher: Linköping University Electronic Press
ISBN: 9175191830
Category :
Languages : en
Pages : 106

Book Description
Composite materials offer an appealing combination of low weight and high strength that is especially sought after in high-performance applications. The use of composite materials has and is continuing to increase, and the use of the material has been shown to provide substantial weight savings in for example aircraft design. With an increased use of composite materials follows an increased demand for cost-efficient manufacturing methods. Composite products are in many cases manufactured either by manual operations or by the use of complex automated solutions associated with high investment costs. The objective for this research is to explore an approach to develop automated composite manufacturing based on commercially available off-the-shelf solutions as an alternative to the existing automated solutions for composite manufacturing. The research, which was carried out in collaboration with industrial partners within the aerospace sector, is based on a demonstrator-centered research approach. Three conceptual demonstrators, focusing on three different manufacturing methods and a number of physical demonstrators, are used to show that off-the-shelf solutions can be used for automated manufacturing of composite products. Two aspects that affect if it is possible to use off-the-shelf solutions for automated composite manufacturing are the rigorous quality standards used by the aerospace industry and the great variety in product properties and material properties that is associated with composite manufacturing. The advantages in using off-the-shelf solutions has shown to be that the solutions generally are associated with low investments and that published information about the solutions, and the solutions themselves, is generally available for evaluation and testing. When working with the demonstrators it has been shown to be useful to break down a manufacturing system into basic tasks and consider off-the-shelf solutions for each particular task. This approach facilitates the search for a suitable off-the-shelf solution to solve a particular task. However, each of the separate tasks can affect other areas of the manufacturing system, and an overall systems perspective is required to find solutions that are compatible with the entire manufacturing system.

Introducing New Materials in the Automotive Industry

Introducing New Materials in the Automotive Industry PDF Author: Fredrik Henriksson
Publisher: Linköping University Electronic Press
ISBN: 9176853977
Category :
Languages : en
Pages : 137

Book Description
Passenger vehicles are central to Western society, and contribute to a significant part of our greenhouse gas emissions. In order to reduce emissions, the automotive industry as a whole is working to reduce mass in passenger vehicles in order to reduce energy consumption. One way to reduce mass is to introduce lightweight materials in the body of the vehicle. This research aims to explore the relationship between product and production system when introducing new materials. Besides a theoretical review and an industry-centered technological mapping, four case studies have been conducted during the course of this licentiate thesis. Two case studies were conducted with engineering design students working as development teams, one case study with the author as the developer and finally one case study in an industrial environment at a product owning company with in-house production. The goal of the case studies has been to increase the collective knowledge of how product development decisions affect production development decisions, and vice versa, when developing passenger vehicles in new materials. In the following analysis of case study outcomes, a number of factors important for introducing new materials are discussed. The relationship between product and production is investigated, both in terms of how the production system affects the product and how the product affects the production system. The outcome from this analysis is a mapping of important factors for automotive industry companies to understand and identify when looking at introducing new materials in existing production systems. Finally, a suggestion for future research efforts is presented.

Springer Handbook of Automation

Springer Handbook of Automation PDF Author: Shimon Y. Nof
Publisher: Springer Nature
ISBN: 3030967298
Category : Technology & Engineering
Languages : en
Pages : 1533

Book Description
This handbook incorporates new developments in automation. It also presents a widespread and well-structured conglomeration of new emerging application areas, such as medical systems and health, transportation, security and maintenance, service, construction and retail as well as production or logistics. The handbook is not only an ideal resource for automation experts but also for people new to this expanding field.

Composites Manufacturing

Composites Manufacturing PDF Author: Sanjay Mazumdar
Publisher: CRC Press
ISBN: 1420041983
Category : Technology & Engineering
Languages : en
Pages : 417

Book Description
More and more companies manufacture reinforced composite products. To meet the market need, researchers and industries are developing manufacturing methods without a reference that thoroughly covers the manufacturing guidelines. Composites Manufacturing: Materials, Product, and Process Engineering fills this void. The author presents a fundamental

Robot Oriented Design

Robot Oriented Design PDF Author: Thomas Bock
Publisher: Cambridge University Press
ISBN: 1107076382
Category : Computers
Languages : en
Pages : 309

Book Description
The Cambridge Handbooks on Construction Robotics series focuses on the implementation of automation and robot technology to renew the construction industry and to arrest its declining productivity. The series is intended to give professionals, researchers, lecturers, and students basic conceptual and technical skills and implementation strategies to manage, research, or teach the implementation of advanced automation and robot-technology-based processes and technologies in construction. Currently, the implementation of modern developments in product structures (modularity and design for manufacturing), organizational strategies (just in time, just in sequence, and pulling production), and informational aspects (computer-aided design/manufacturing or computer-integrated manufacturing) are lagging because of the lack of modern integrated machine technology in construction. The Cambridge Handbooks on Construction Robotics books discuss progress in robot systems theory and demonstrate their integration using real systematic applications and projections for off-site as well as on-site building production. Robot-Oriented Design and Management introduces the design, innovation, and management methodologies that are key to the realization and implementation of the advanced concepts and technologies presented in the subsequent volumes. This book describes the efficient deployment of advanced construction and building technology. It is concerned with the coadaptation of construction products, processes, organization, and management, and with automated/robotic technology, so that the implementation of modern technology becomes easier and more efficient. It is also concerned with technology and innovation management methodologies and the generation of life cycle-oriented views related to the use of advanced technologies in construction.

Design and Manufacture of Structural Composites

Design and Manufacture of Structural Composites PDF Author: Lee Harper
Publisher: Woodhead Publishing
ISBN: 0128191619
Category : Technology & Engineering
Languages : en
Pages : 586

Book Description
Design and Manufacture of Structural Composites provides an overview of the main manufacturing challenges encountered when processing fibre-reinforced composite materials. Composites are unique in that the material is created at the same time as the structure, forming a very close link between the constituents, the manufacturing process and the resulting mechanical performance. This book takes an in-depth look at material choices and the intermediate steps required to convert different fibre and matrix combinations into finished products. It provides an insight into recent developments for each of the manufacturing processes covered, addressing design, cost, rate and mechanical performance. Topics covered include an introduction to composite materials, material preforming and conversion, moulding, digital design and sustainability, which addresses waste reduction, disassembly and fibre recovery. This book has been developed primarily as a teaching resource with contributions from leading experts in the field. The content has evolved from courses given by the authors to mechanical engineering and materials science students, at both undergraduate and postgraduate levels. It also draws upon experience gained during research projects and from leading industry experts. It therefore provides non-specialists with a valuable introduction to composite manufacturing techniques, helping to determine the most suitable manufacturing routes and to understand the challenges associated with the production of high-performance composite components. - Provides an overview of the most common manufacturing routes for fibre reinforced composites, including the influence of the manufacturing route on mechanical properties, production volume and component cost - Discusses recent advances in composite manufacturing, including the use of automation, process simulation, digital factories, and solutions to improve sustainability - Looks at where the composites sector is heading and discusses some of the challenges faced by end-users looking to scale up production and increase the uptake of fibre-reinforced composites for structural applications

Manufacturing Processes for Advanced Composites

Manufacturing Processes for Advanced Composites PDF Author: Flake C Campbell Jr
Publisher: Elsevier
ISBN: 0080510981
Category : Technology & Engineering
Languages : en
Pages : 533

Book Description
• One of very few books available to cover this subject area. • A practical book with a wealth of detail.This book covers the major manufacturing processes for polymer matrix composites with an emphasis on continuous fibre-reinforced composites. It covers the major fabrication processes in detail.Very few books cover the details of fabrication and assembly processes for composites. This book is intended for the engineer who wants to learn more about composite processing: any one with some experience in composites should be able to read it. The author, who has 34 years experience in the aerospace industry, has intentionally left out mathematical models for processes so the book will be readable by the general engineer. It differs from other books on composites manufacturing in focussing almost solely on manufacturing processes, while not attempting to cover materials, test methods, mechanical properties and other areas of composites.

Commercial Aircraft Composite Technology

Commercial Aircraft Composite Technology PDF Author: Ulf Paul Breuer
Publisher: Springer
ISBN: 3319319183
Category : Technology & Engineering
Languages : en
Pages : 272

Book Description
This book is based on lectures held at the faculty of mechanical engineering at the Technical University of Kaiserslautern. The focus is on the central theme of societies overall aircraft requirements to specific material requirements and highlights the most important advantages and challenges of carbon fiber reinforced plastics (CFRP) compared to conventional materials. As it is fundamental to decide on the right material at the right place early on the main activities and milestones of the development and certification process and the systematic of defining clear requirements are discussed. The process of material qualification - verifying material requirements is explained in detail. All state-of-the-art composite manufacturing technologies are described, including changes and complemented by examples, and their improvement potential for future applications is discussed. Tangible case studies of high lift and wing structures emphasize the specific advantages and challenges of composite technology. Finally, latest R&D results are discussed, providing possible future solutions for key challenges such as low cost high performance materials, electrical function integration and morphing structures.

Advances in Manufacturing Technology XXXIII

Advances in Manufacturing Technology XXXIII PDF Author: Y. Jin
Publisher: IOS Press
ISBN: 1643680099
Category : Technology & Engineering
Languages : en
Pages : 586

Book Description
The development and management of technologies and operations are key to the success of all types of manufacturing business. This book presents the proceedings of the 17th International Conference on Manufacturing Research (ICMR 2019), held in Belfast, UK, on 10 – 12 September 2019. ICMR has been the UK’s main manufacturing research conference for 34 years and an international conference since 2003. It brings together researchers, academics and industrialists to share their vision, knowledge and experience and discuss emerging trends and new challenges in manufacturing research. The conference theme of ICMR2019 was smart manufacturing, and the book includes the 82 papers presented at the conference (representing an acceptance rate of 69%). These have been divided into 13 parts, which cover topics ranging from robot automation and machining processes, additive manufacturing, composite manufacturing, design methods, to information management, quality control, production optimization and product lifecycle management. Providing an overview of current trends and developments, the book will be of interest to researchers and engineers in the relevant area of manufacturing processes, design and production management.

Practical Handbook of Material Flow Analysis

Practical Handbook of Material Flow Analysis PDF Author: Paul H. Brunner
Publisher: CRC Press
ISBN: 0203507207
Category : Technology & Engineering
Languages : en
Pages : 333

Book Description
The first-ever book on this subject establishes a rigid, transparent and useful methodology for investigating the material metabolism of anthropogenic systems. Using Material Flow Analysis (MFA), the main sources, flows, stocks, and emissions of man-made and natural materials can be determined. By demonstrating the application of MFA, this book reveals how resources can be conserved and the environment protected within complex systems. The fourteen case studies presented exemplify the potential for MFA to contribute to sustainable materials management. Exercises throughout the book deepen comprehension and expertise. The authors have had success in applying MFA to various fields, and now promote the use of MFA so that future engineers and planners have a common method for solving resource-oriented problems.