Author: Matthew Allen Cerniway
Publisher:
ISBN:
Category :
Languages : en
Pages : 156

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Book Description
Keywords: VAM, elliptical, diamond, milling, vibration machining, force, tool wear.

Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :

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Book Description
Machining with diamond tools, whether turning or milling has proven itself as themanufacturing process that produces the highest quality surface finish, with the leastamount of form error in the minimum amount of time. However, due to tool wear and theamount of force generated during conventional machining, diamond tools cannot be usedon carbon containing materials such as steel and brittle materials such as silicates. In anattempt to by-pass the material limitations of diamond machining, a new machiningprocess called vibration assisted machining (VAM) has been developed. VAM involvesoscillating the diamond tool, bringing it into and out of contact with the material in rapidsuccession. VAM can either be 1-dimentional (1D), oscillation in a single direction, or 2-dimensional (2D), a summation of two independent tools motions. Currently, researchefforts are focused on 2D vibration machining, 2D tool motion haven been shown to besuperior to 1D tool motion. Over the past 10 years, 2D VAM with diamond tools hasbeen demonstrated to reduce the amount of machining force and increase tool life whenmachining carbon-containing materials over that of conventional machining processes. However the mechanisms of this improvement have yet to be discovered. This researcheffort is focus on: 1) discovering the fundamental mechanical principals behind theimprovement, force reduction and tool wear, 2) developing a model that predicts thecutting forces and tool contact times, 3) establishes guidelines for the use of vibrationassisted machining and 4) developing an industrial grade 2D VAM servo. The reductionsin tool wear and machining forces are related to the path geometry of the diamond tooland the speed and the depth at which it engages the workpiece. A model has beendeveloped and experimentally verified for 2D VAM which predicts the machining forcesand workpiece / tool contact time if the material properties are known. Along with themodel, a set of charts has been developed for both 1.

Author: Lu Zheng
Publisher: John Wiley & Sons
ISBN: 1119506328
Category : Science
Languages : en
Pages : 270

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Book Description
The first book to comprehensively address the theory, kinematic modelling, numerical simulation and applications of vibration assisted machining Vibration Assisted Machining: Theory, Modelling and Applications covers all key aspects of vibration assisted machining, including cutting kinematics and dynamics, the effect of workpiece materials and wear of cutting tools. It also addresses practical applications for these techniques. Case studies provide detailed guidance on the design, modeling and testing of VAM systems. Experimental machining methods are also included, alongside considerations of state-of-the-art research developments on cutting force modeling and surface texture generation. Advances in computational modelling, surface metrology and manufacturing science over the past few decades have led to tremendous benefits for industry. This is the first comprehensive book dedicated to design, modelling, simulation and integration of vibration assisted machining system and processes, enabling wider industrial application of the technology. This book enables engineering students and professionals in manufacturing to understand and implement the latest vibration assisted machining techniques. Highlights include: Comprehensive coverage of the theory, kinematics modelling, numerical simulation and applications of vibration assisted machining (VAM) Case studies with detailed guidance on design, modelling and testing of VAM systems, as well as experimental machining methods Discussion of state-of-the-art research developments on cutting force modelling and surface texture generation Coverage of the history of VAM, its current applications and future directions for the technology Vibration Assisted Machining: Theory, Modelling and Applications provides engineering students, researchers, manufacturing engineers, production supervisors, tooling engineers, planning and application engineers and machine tool designers with the fundamentals of vibration assisted machining, along with methodologies for developing and implementing the technology to solve practical industry problems.

Author: Wei Bai
Publisher: Springer Nature
ISBN: 9811991316
Category : Technology & Engineering
Languages : en
Pages : 221

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Book Description
Vibration assisted machining is becoming a potential machining process for difficult-to-cut materials in aerospace and biomedical applications. This book presents the fundamentals, modelling and applications of vibration assisted machining process. It provides investigations on cutting forces, temperature, cutting stability, surface topography, microstructure evolution and tool wear in vibration assisted machining. Three representative regimes (i.e., ultrasonically assisted machining, modulation assisted machining and elliptical vibration machining) are investigated in this book. The systematic and in-depth research in this process will provide important theoretical and practical reference for researchers and engineers in relative fields.

Author:
Publisher:
ISBN:
Category :
Languages : en
Pages :

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Book Description
Optical quality surfaces on non-ferrous materials are commonly produced with single crystal diamond tools and precision turning machines. To add ferrous and brittle materials to the list of diamond turnable materials, a process know as elliptical vibration assisted machining (EVAM) has been developed. EVAM combines a small, less than 50 µm size, oscillatory tool path to the linear motion of standard orthogonal cutting. EVAM reduces cutting forces and tool wear by reducing chip thickness and bringing the tool tip out of contact with the workpiece 75% of the time. These characteristics may increase tool life and work piece material compatibility with single crystal diamond tools. A non-resonant piezo electric stack driven tool actuator was designed and built for a large range of operating frequencies (0-5KHz) and tool path dimensional flexibility (ellipse motion up to 50 x 9 μm). The diamond tool is mounted to a kinematic linkage. Finite element analysis (FEA) was used to aid the design of a light weight, high stiffness tool holder/kinematic linkage for high frequency operation. The effects of heat generation caused by high voltage, high frequency operation of piezo stacks were simulated using FEA and finite difference programs. These simulations were used to design and develop an efficient active cooling system. Tool path geometry and its effects on sliding distance, chip geometry, and surface finish were modeled with Maple software. Calculated chip geometry was successfully used to predict cutting and thrust forces. Force predictions were compared with measured forces for 6061 aluminum. A method generated for precision contour grinding was implemented to accurately predict theoretical surface roughness for EVAM machined surfaces. EVAM machining tests with brittle workpiece materials, such as silicon carbide, produced optical quality surfaces.

Author: Lu Zheng
Publisher: John Wiley & Sons
ISBN: 1119506352
Category : Science
Languages : en
Pages : 210

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Book Description
The first book to comprehensively address the theory, kinematic modelling, numerical simulation and applications of vibration assisted machining Vibration Assisted Machining: Theory, Modelling and Applications covers all key aspects of vibration assisted machining, including cutting kinematics and dynamics, the effect of workpiece materials and wear of cutting tools. It also addresses practical applications for these techniques. Case studies provide detailed guidance on the design, modeling and testing of VAM systems. Experimental machining methods are also included, alongside considerations of state-of-the-art research developments on cutting force modeling and surface texture generation. Advances in computational modelling, surface metrology and manufacturing science over the past few decades have led to tremendous benefits for industry. This is the first comprehensive book dedicated to design, modelling, simulation and integration of vibration assisted machining system and processes, enabling wider industrial application of the technology. This book enables engineering students and professionals in manufacturing to understand and implement the latest vibration assisted machining techniques. Highlights include: Comprehensive coverage of the theory, kinematics modelling, numerical simulation and applications of vibration assisted machining (VAM) Case studies with detailed guidance on design, modelling and testing of VAM systems, as well as experimental machining methods Discussion of state-of-the-art research developments on cutting force modelling and surface texture generation Coverage of the history of VAM, its current applications and future directions for the technology Vibration Assisted Machining: Theory, Modelling and Applications provides engineering students, researchers, manufacturing engineers, production supervisors, tooling engineers, planning and application engineers and machine tool designers with the fundamentals of vibration assisted machining, along with methodologies for developing and implementing the technology to solve practical industry problems.

Author: Fritz Klocke
Publisher: Springer Science & Business Media
ISBN: 3642119794
Category : Technology & Engineering
Languages : en
Pages : 517

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Book Description
The book series on manufacturing processes for engineers is a reference work for scientific and industrial experts. This volume on Turning, Milling and Drilling starts from the basic principles of machining with geometrically defined cutting edges based on a common active principle. In addition, appropriate tool designs as well as the reasonable use of cutting material are presented. A detailed chapter about the machinability of the most important workpiece materials, such as steel and cast iron, light metal alloys and high temperature resistant materials imparts a broad knowledge of the interrelations between workpiece materials, cutting materials and process parameters. This book is in the RWTHedition Series as are the other four volumes of the reference work.

Author:
Publisher:
ISBN:
Category : Mechanics, Applied
Languages : en
Pages : 354

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Book Description

Author: Graham T. Smith
Publisher: Springer Science & Business Media
ISBN: 184800205X
Category : Technology & Engineering
Languages : en
Pages : 606

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Book Description
It is a well acknowledged fact that virtually all of our modern-day components and assemblies rely to some extent on machining operations in their manufacturing process. Thus, there is clearly a substantive machining requirement which will continue to be of prime importance for the foreseeable future. Cutting Tool Technology provides a comprehensive guide to the latest developments in the use of cutting tool technology. The book covers new machining and tooling topics such as high-speed and hard-part machining, near-dry and dry-machining strategies, multi-functional tooling, ‘diamond-like’ and ‘atomically-modified’ coatings, plus many others. Also covered are subjects important from a research perspective, such as micro-machining and artificial intelligence coupled to neural network tool condition monitoring. A practical handbook complete with troubleshooting tables for common problems, Cutting Tool Technology is an invaluable reference for researchers, manufacturers and users of cutting tools.

Author: Wit Grzesik
Publisher: Elsevier
ISBN: 0444637206
Category : Technology & Engineering
Languages : en
Pages : 610

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Book Description
Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. - Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry - Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels - Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity