Development of a Multi-Beam Laser Ultrasonic Inspection System and Its Application on Flaw Sizing PDF Download

Author:
Publisher: Contentsworks Inc.
ISBN: 4862163351
Category :
Languages : en
Pages : 25

View

Book Description

Author: Abel Valdes
Publisher:
ISBN:
Category : Laser interferometers
Languages : en
Pages :

View

Book Description
The objectives of this thesis are to develop and validate laser ultrasonic inspection methods for on-line testing of microelectronic devices. Electronic packaging technologies such as flip chips and BGAs utilize solder bumps as electrical and mechanical connections. Since they are located hidden from view between the device and the substrate, defects such as cracks, voids, misalignments, and missing bumps are difficult to detect using non-destructive methods. Laser ultrasonic inspection is capable of detecting such defects by utilizing a high power laser pulse to induce vibrations in a microelectronic device while measuring the out of plane displacement using an interferometer. Quality can then be assessed by comparing the vibration response of a known-good device to the response of the sample under inspection. The main limitation with the implementation of laser ultrasonic inspection in manufacturing applications is the requirement to establish a known-good reference device utilizing other non-destructive methods. My work will focus on developing a method to inspect flip chip devices without requiring a previously established reference. The method will automatically examine measurement data from a large sample set to identify those devices which are most similar. The selected devices can then be utilized to compose a hybrid reference signal which can be used for comparison and defect detection.

Author: Lester W. Schmerr Jr.
Publisher: Springer
ISBN: 3319304631
Category : Technology & Engineering
Languages : en
Pages : 765

View

Book Description
This extensively revised and updated second edition of a widely read classic presents the use of ultrasound in nondestructive evaluation (NDE) inspections. Retaining the first edition's use of wave propagation /scattering theory and linear system theory, this volume also adds significant new material including: the introduction of MATLAB® functions and scripts that evaluate key results involving beam propagation and scattering, flaw sizing, and the modeling of ultrasonic systems. elements of Gaussian beam theory and a multi-Gaussian ultrasonic beam model for bulk wave transducers. a new chapter on the connection between ultrasonic modeling and probability of detection (POD) and reliability models. new and improved derivations of ultrasonic measurement models. updated coverage of ultrasonic simulators that have been developed around the world. Students, engineers, and researchers working in the ultrasonic NDE field will find a wealth of information on the modeling of ultrasonic inspections and the fundamental ultrasonic experiments that support those models in this new edition.

Author: Ryan Chaplin
Publisher: FriesenPress
ISBN: 1460295676
Category : Technology & Engineering
Languages : en
Pages : 429

View

Book Description
Ultrasonic testing (UT) has been an accepted practice of inspection in industrial environments for decades. This book, Industrial Ultrasonic Inspection, is designed to meet and exceed ISO 9712 training requirements for Level 1 and Level 2 certification. The material presented in this book will provide readers with all the basic knowledge of the theory behind elastic wave propagation and its uses with the use of easy to read text and clear pictorial descriptions. Discussed UT concepts include: - General engineering, materials, and components theory - Theory of sound waves and their propagation - The general uses of ultrasonic waves - Comprehensive lab section - Methods of ultrasonic wave generation - Different ultrasonic inspection techniques - Ultrasonic flaw detectors, scanning systems, and probes - Calibration fundamentals - General scanning techniques - Flaw sizing techniques - Basic analysis for ultrasonic, phased array ultrasonic, and time of flight diffraction inspection techniques - Codes and standards - Principles of technical documentation and reporting It is my intention that this book is used for general training purposes. It is the ideal classroom textbook. -Ryan Chaplin

Author: Mark V. Brook
Publisher: John Wiley & Sons
ISBN: 111810479X
Category : Technology & Engineering
Languages : en
Pages : 322

View

Book Description
Ultrasonic testing is a relatively new branch of science and industry. The development of ultrasonic testing started in the late 1920s. At the beginning, the fundamentals of this method were borrowed from basic physics, geometrical and wave optics, acoustics and seismology. Later it became clear that some of these theories and calculation methods could not always explain the phenomena observed in many specific cases of ultrasonic testing. Without knowing the nuances of the ultrasonic wave propagation in the test object it is impossible to design effective inspection technique and search units for it realization. This book clarifies the theoretical differences of ultrasonics from the other wave propagation theories presenting both basics of physics in the wave propagation, elementary mathematic and advanced practical applications. Almost every specific technique presented in this book is proofed by actual experimental data and examples of calculations.

Author: Chaitanya Bakre
Publisher:
ISBN:
Category :
Languages : en
Pages : 0

View

Book Description
This research contributes to the development of an in-situ laser ultrasonic inspection system to ensure a defect-free fabrication of additive manufacturing (AM) parts. AM process is hailed as one of the most innovative technologies of industry 4.0. due to the many unique advantages over the subtractive manufacturing methods. The increased design freedom due to the layer-wise manufacturing also allows significant weight reductions and enhanced component performance with little or no specialized tooling. However, the lack of understanding of the process makes it prone to defects inhibiting its use in safety-critical applications such as power generation and aerospace industries. In the absence of defects, subtle changes in the process parameters can lead to undesired microstructure that can be detrimental to the part performance. Thus, in-situ material state monitoring techniques are urgently needed to realize the full benefits of additive manufacturing. The majority of the current process monitoring systems are vision-based, limiting them from monitoring the internal defects, and are incapable of providing information about the mechanical properties. X-ray computed tomography is being used extensively to detect volumetric AM defects, but it is not amenable for in-situ inspections and is limited by size. Thus, laser ultrasound is considered as a viable solution for in-situ monitoring of AM as it is non-contact and offers benefits of ultrasonic testing, such as detecting volumetric defects and estimating strength-related properties. This research presents a laser ultrasonic system integrated into a directed-energy-deposition additive manufacturing system and demonstrates the in-situ detection of realistic AM defects and microstructural sensing. Laser generation of both narrowband and broadband Rayleigh waves is exploited to detect localized defects created by altering the process parameters in Ti-6Al-4V depositions. Furthermore, the nonlinear waveform distortion of broadband Rayleigh waves is used to detect changes instilled by marginally varying the process parameters for Ti-6Al-4V and IN718 depositions. The AM surface roughness is a key challenge for laser ultrasound-based in-situ monitoring because it affects both wave reception and the Rayleigh wave propagation. Results demonstrate the influence of AM surface roughness and unique microstructure on nonlinear distortions of Rayleigh waves. Furthermore, the capability of the laser ultrasonic system to carry out artificial flaw detection using narrowband and broadband Rayleigh waves and microstructure monitoring using nonlinear distortion of broadband Rayleigh waves is demonstrated for Ti-6Al-4V and IN-718 specimens within the directed energy deposition additive manufacturing chamber.

Author: Lester W. Schmerr Jr
Publisher: Springer
ISBN: 9781441943156
Category : Technology & Engineering
Languages : en
Pages : 0

View

Book Description
Using a systems level approach, this book employs aspects of linear systems theory and wave propagation and scattering theory to develop a comprehensive model of an entire ultrasonic measurement system. This integrated approach leads to a new model-based engineering technology for designing, using and optimizing ultrasonic nondestructive evaluation inspections. In addition, the book incorporates MATLAB examples and exercises.

Author: Frank O. Reed
Publisher:
ISBN:
Category : Bridges, Iron and steel
Languages : en
Pages : 56

View

Book Description

Author: Wolf Kleinert
Publisher: Springer
ISBN: 3319328360
Category : Technology & Engineering
Languages : en
Pages : 126

View

Book Description
This book presents a precise approach for defect sizing using ultrasonics. It describes an alternative to the current European and American standards by neglecting their limitations. The approach presented here is not only valid for conventional angle beam probes, but also for phased array angle beam probes. It introduces an improved method which provides a significant productivity gain and calculates curves with high accuracy. Its content is of interest to all those working with distance gain size (DGS) methods or are using distance amplitude correction (DAC) curves.

Author: Wolf Kleinert
Publisher: Springer
ISBN: 9783319813790
Category : Technology & Engineering
Languages : en
Pages : 118

View

Book Description
This book presents a precise approach for defect sizing using ultrasonics. It describes an alternative to the current European and American standards by neglecting their limitations. The approach presented here is not only valid for conventional angle beam probes, but also for phased array angle beam probes. It introduces an improved method which provides a significant productivity gain and calculates curves with high accuracy. Its content is of interest to all those working with distance gain size (DGS) methods or are using distance amplitude correction (DAC) curves.