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Author: Publisher: ISBN: Category : Languages : en Pages :
Book Description
Abstract : In this thesis, two different works related to cold start of a direct-injection (DI) gasoline engine are shown. First, effect of split injection is studied on engine exhaust temperature and hydrocarbon emissions for cold start conditions. Instead of single injection, two injections are done, one injection during the intake stroke and one injection during the compression stroke. Split injection is known to reduce jet wall wetting, thus reducing the hydrocarbon emissions from engine itself. Further, split injection reduces engine cycle-by-cycle variability with respect to the single injection case. Correlations between start of injection for the injection in the intake stroke (SOI), end of injection for the injection in the compression stroke (EOI) and Split Ratio (SR) with Exhaust Temperature (Texh) and engine hydrocarbon emissions are proposed with the help of design of experiments (DOE). These correlations could be used for controlling exhaust temperature during cold start. Second, because of repetitive marshalling of a vehicle, i.e. cold start the engine on the vehicle and drive it a few feet and then turn it off, spark plugs are observed to get fouled. A spark plug is considered to be fouled when the insulator nose becomes coated with a foreign substance including oil, fuel or carbon. This enables the ignition coil voltage to follow along the insulator nose and ground out rather than bridging gap and firing normally. A tool to measure quasi real-time spark plug fouling is proposed in this work, which uses in-cylinder ion data to measure offset voltage which is then used to calculate spark plug shunt resistance. Based on the spark plug shunt resistance, fouling level of the plug can be calculated, and the condition of the plug can be determined.
Author: Publisher: ISBN: Category : Languages : en Pages :
Book Description
Abstract : In this thesis, two different works related to cold start of a direct-injection (DI) gasoline engine are shown. First, effect of split injection is studied on engine exhaust temperature and hydrocarbon emissions for cold start conditions. Instead of single injection, two injections are done, one injection during the intake stroke and one injection during the compression stroke. Split injection is known to reduce jet wall wetting, thus reducing the hydrocarbon emissions from engine itself. Further, split injection reduces engine cycle-by-cycle variability with respect to the single injection case. Correlations between start of injection for the injection in the intake stroke (SOI), end of injection for the injection in the compression stroke (EOI) and Split Ratio (SR) with Exhaust Temperature (Texh) and engine hydrocarbon emissions are proposed with the help of design of experiments (DOE). These correlations could be used for controlling exhaust temperature during cold start. Second, because of repetitive marshalling of a vehicle, i.e. cold start the engine on the vehicle and drive it a few feet and then turn it off, spark plugs are observed to get fouled. A spark plug is considered to be fouled when the insulator nose becomes coated with a foreign substance including oil, fuel or carbon. This enables the ignition coil voltage to follow along the insulator nose and ground out rather than bridging gap and firing normally. A tool to measure quasi real-time spark plug fouling is proposed in this work, which uses in-cylinder ion data to measure offset voltage which is then used to calculate spark plug shunt resistance. Based on the spark plug shunt resistance, fouling level of the plug can be calculated, and the condition of the plug can be determined.
Author: Arun Cherumuttathu Ravindran Publisher: ISBN: Category : Languages : en Pages : 0
Book Description
Developing a profound understanding of the combustion characteristics of the cold-start phase of a Direct Injection Spark Ignition (DISI) engine is critical to meeting the increasingly stringent emissions regulations. Computational Fluid Dynamics (CFD) modeling of gasoline DISI combustion under normal operating conditions has been discussed in detail using both the detailed chemistry approach and flamelet models (e.g., the G-Equation). However, there has been little discussion regarding the capability of the existing models to capture DISI combustion under cold-start conditions. Accurate predictions of cold-start behavior involves the efficient use of multiple models - spray modeling to capture the split injection strategies, models to capture the wall-film interactions, ignition modeling to capture the effects of retarded spark timings, combustion modeling to accurately capture the flame front propagation, and turbulence modeling to capture the effects of decaying turbulent kinetic energy. The retarded spark timing helps to generate high heat flux in the exhaust for a rapid catalyst light-off of the after-treatment system during cold-start. However, the adverse effect is a reduced turbulent flame speed due to decaying turbulent kinetic energy. Accordingly, developing an understanding of the turbulence-chemistry interactions is imperative for accurate modeling of combustion under cold-start conditions.This study introduces a modified version of the G-Equation combustion model called the GLR model (G-Equation for Lower Reynolds number regimes) that exhibits improved performance under cold-start conditions. The model attempts to estimate the turbulent flame speed based on the local conditions of fuel concentration and turbulence intensity. The local conditions and the associated turbulent-chemistry interactions are studied by tracking the flame front on the Borghi-Peters regime diagram. To accurately model the DISI combustion process, it is important to account for the effects of the spark energy discharge process. In this work, an ignition model is presented that is compatible with the G-Equation combustion model, and which accounts for the effects of plasma expansion and local mixture properties such as turbulence and the equivalence ratio on the early flame kernel growth. The model is referred to as the Plasma Velocity on G-Surface (PVG) model, and it uses the G-surface to capture the kernel growth. The model derives its theory from the DPIK model and applies its concepts onto an Eulerian framework, thereby removing the need for Lagrangian particles to track the kernel growth. Finally, a methodology of using machine learning (ML) techniques in combination with 3D CFD modeling to optimize the cold-start fast-idle phase of a DISI engine is presented. The optimization process implies the identification of the range of operating parameters, that will ensure the following criteria under cold-start conditions: (1) a fixed IMEP of 2 bar (BMEP of 0 bar), (2) a stoichiometric exhaust equivalence ratio (based on carbon-to-oxygen atoms) to ensure the efficient operation of the after-treatment system, (3) enough exhaust heat flux to ensure a rapid light-off of the after-treatment system, and (4) acceptable NOx and HC emissions. Gaussian Process Regression (GPR)-based ML models are employed to make predictions about DISI cold-start behavior with acceptable accuracy and a substantially reduced computational time.
Author: Jinghu Hu Publisher: ISBN: Category : Languages : en Pages : 0
Book Description
The gasoline direct injection (GDI) technology is a technology with which the gasoline is directly injected in the cylinder. GDI technology has been gaining popularity among vehicle manufacturers due to multiple advantages it presents compared with the port fuel injection technology, and has been widely implemented in the light-duty passenger vehicles on the US market. One weakness of the GDI engine is the excessive hydrocarbon (HC) emission during the cold start, where the engine speed, cylinder and piston top temperature and engine fuel rail pressure are all far from optimal. Given the more stringent Tier 3 HC emissions regulations enforced by United States Environmental Protection Agency and California Air Resources Board, a detailed research on the GDI engine cold start HC emissions was essential to facilitate the compliance with HC emission standards from the modern GDI engines. A novel experimental system was designed, prototyped and installed. The in-house instrumentation and control system was designed based on the National Instruments hardware and aimed to control the Ford 2.0 L GDI engine and realize the engine cold start using custom engine powertrain parameters. The novel gas collection and analysis system was designed and prototyped to allow a cycle-based emission analysis. The entire study was carried out using three steps. First, the validation experiment was conducted to validate whether the designed system hardware and software operated as desired, and to provide some basic qualitative understanding of the GDI engine cold start profiles. Second, the preliminary quantitative analysis was carried out using both gasoline and iso-pentane as fuel to further understand the contributing factors of the cold start HC emissions for GDI engines. In the final step, a parametric study, multiple parametric sweeps were carried out for various powertrain parameters to identify the quantitative effect of each parameter on the engine power output and emission performances respectively. The initial validation experiment results showed that the designed novel experimental system performed as expected, and that HC emissions actually decreased monotonically among the first five firing cycles of the cold start. The preliminary quantitative analysis revealed that for gasoline-fueled cold starts not all the injected fuel was collected in the exhaust gas. The non-collected fuel was potentially due to fuel wall wetting and piston top impingement, which could be the main reason for the HC emissions. The parametric study found that the main contributing factor of the HC emissions for the very first firing cycle was the injected fuel that did not evaporate in time for combustion but still in time for the emissions. The parametric study also found that the HC emissions increased with injected equivalence ratio. The change in fuel rail pressure had a complicated effect on the HC emissions at the first firing cycle. The increase in injection times, from 2 to 4 injections given the same amount of total injected fuel, did improve the fuel evaporation and combustion status, and led to higher power output and lower HC emissions given the same injected fuel mass. The study showed that the key to mitigate the HC emissions during the GDI engine cold start was improving the fuel evaporation and air-fuel profile, so as to minimize the fuel wall wetting and piston top impingement effect
Author: F. Zhao Publisher: Elsevier ISBN: 008055279X Category : Technology & Engineering Languages : en Pages : 129
Book Description
The process of fuel injection, spray atomization and vaporization, charge cooling, mixture preparation and the control of in-cylinder air motion are all being actively researched and this work is reviewed in detail and analyzed. The new technologies such as high-pressure, common-rail, gasoline injection systems and swirl-atomizing gasoline fuel injections are discussed in detail, as these technologies, along with computer control capabilities, have enabled the current new examination of an old objective; the direct-injection, stratified-charge (DISC), gasoline engine. The prior work on DISC engines that is relevant to current GDI engine development is also reviewed and discussed. The fuel economy and emission data for actual engine configurations have been obtained and assembled for all of the available GDI literature, and are reviewed and discussed in detail. The types of GDI engines are arranged in four classifications of decreasing complexity, and the advantages and disadvantages of each class are noted and explained. Emphasis is placed upon consensus trends and conclusions that are evident when taken as a whole; thus the GDI researcher is informed regarding the degree to which engine volumetric efficiency and compression ratio can be increased under optimized conditions, and as to the extent to which unburned hydrocarbon (UBHC), NOx and particulate emissions can be minimized for specific combustion strategies. The critical area of GDI fuel injector deposits and the associated effect on spray geometry and engine performance degradation are reviewed, and important system guidelines for minimizing deposition rates and deposit effects are presented. The capabilities and limitations of emission control techniques and after treatment hardware are reviewed in depth, and a compilation and discussion of areas of consensus on attaining European, Japanese and North American emission standards presented. All known research, prototype and production GDI engines worldwide are reviewed as to performance, emissions and fuel economy advantages, and for areas requiring further development. The engine schematics, control diagrams and specifications are compiled, and the emission control strategies are illustrated and discussed. The influence of lean-NOx catalysts on the development of late-injection, stratified-charge GDI engines is reviewed, and the relative merits of lean-burn, homogeneous, direct-injection engines as an option requiring less control complexity are analyzed.
Author: Publisher: ISBN: Category : Languages : en Pages :
Book Description
Abstract : The in-cylinder trapped air, residual gas, and temperature are important dynamic parameters in Gasoline Direct Injection (GDI) Spark Ignition (SI) engines for fuel and combustion control. However, their real-time prediction for transient engine operations is complicated, especially when concerning variable valve timing. A dynamic cycle-by-cycle control-oriented discrete nonlinear model is proposed and developed in this thesis to estimate the in-cylinder mixture temperature and the mass of trapped air, and residual gas at the point of Intake Valve Closing (IVC). The developed model uses in-cylinder, intake, and exhaust pressures as the primary inputs. The exhaust gas backflow into the cylinder is estimated using a compressible ideal gas model that is designed for engines equipped with Variable Valve Timing (VVT). The designed model is integrated into a rapid-prototype control system for real-time operation. The model's dynamic behavior is validated using an engine dynamometer transient test cycle under real-time conditions. The cold crank-start phase significantly contributes to total engine-out emissions during the US Federal Test Procedure (FTP). The first three engine cycles of the cold crank-start for a Gasoline Direct Injection (GDI) engine in Hybrid Electric Vehicle (HEV) elevated cranking speed is investigated at 20°C. To this end, the impact of the operating strategy on the individual-cylinder engine-out emissions is analyzed quantitatively. For this purpose, a new dynamic method was developed to translate the engine-out emissions concentration measured at the exhaust manifold outlet to mass per cycle per cylinder. The HEV elevated cranking speed provides valve timing control, throttling, and increased fuel injection pressure from the first firings. This study concentrates on analyzing the cranking speed, spark timing, valve timing, and fuel injection strategy, and parameter effects on engine-out emissions. Design of Experiment (DOE) method is used to create a two-step multi-level fractional-factorial test plan with a minimum number of test points to evaluate the significant parameters affecting engine-out emissions during cold crank-start. The split injection parameters, including the Start of the first Injection (SOI), End of the second injection (EOI), and split ratio, in addition to the first cycle additive fuel factor, are investigated. Results show that using the high cranking speed with stabilized low intake Manifold Absolute Pressure (MAP), highly-retarded spark timing, high valve overlap, late intake first injection, 30 CAD bTDC firing EOI, and low first cycle fuel factor reduces the average first three cycles HC emission by 94\%.
Author: Fuquan Zhao Publisher: SAE International ISBN: 0768008824 Category : Technology & Engineering Languages : en Pages : 372
Book Description
This book covers the latest global technical initiatives in the rapidly progressing area of gasoline direct injection (GDI), spark-ignited gasoline engines and examines the contribution of each process and sub-system to the efficiency of the overall system. Including discussions, data, and figures from many technical papers and proceedings that are not available in the English language, Automotive Gasoline Direct Injection Systems will prove to be an invaluable desk reference for any GDI subject or direct-injection subsystem that is being developed worldwide.
Author: Lino Guzzella Publisher: Springer Science & Business Media ISBN: 3662080036 Category : Technology & Engineering Languages : en Pages : 303
Book Description
Internal combustion engines still have a potential for substantial improvements, particularly with regard to fuel efficiency and environmental compatibility. These goals can be achieved with help of control systems. Modeling and Control of Internal Combustion Engines (ICE) addresses these issues by offering an introduction to cost-effective model-based control system design for ICE. The primary emphasis is put on the ICE and its auxiliary devices. Mathematical models for these processes are developed in the text and selected feedforward and feedback control problems are discussed. The appendix contains a summary of the most important controller analysis and design methods, and a case study that analyzes a simplified idle-speed control problem. The book is written for students interested in the design of classical and novel ICE control systems.
Author: Andreas Manz Publisher: Logos Verlag Berlin GmbH ISBN: 3832542817 Category : Science Languages : en Pages : 263
Book Description
Downsizing of modern gasoline engines with direct injection is a key concept for achieving future CO22 emission targets. However, high power densities and optimum efficiency are limited by an uncontrolled autoignition of the unburned air-fuel mixture, the so-called spark knock phenomena. By a combination of three-dimensional Computational Fluid Dynamics (3D-CFD) and experiments incorporating optical diagnostics, this work presents an integral approach for predicting combustion and autoignition in Spark Ignition (SI) engines. The turbulent premixed combustion and flame front propagation in 3D-CFD is modeled with the G-equation combustion model, i.e. a laminar flamelet approach, in combination with the level set method. Autoignition in the unburned gas zone is modeled with the Shell model based on reduced chemical reactions using optimized reaction rate coefficients for different octane numbers (ON) as well as engine relevant pressures, temperatures and EGR rates. The basic functionality and sensitivities of improved sub-models, e.g. laminar flame speed, are proven in simplified test cases followed by adequate engine test cases. It is shown that the G-equation combustion model performs well even on unstructured grids with polyhedral cells and coarse grid resolution. The validation of the knock model with respect to temporal and spatial knock onset is done with fiber optical spark plug measurements and statistical evaluation of individual knocking cycles with a frequency based pressure analysis. The results show a good correlation with the Shell autoignition relevant species in the simulation. The combined model approach with G-equation and Shell autoignition in an active formulation enables a realistic representation of thin flame fronts and hence the thermodynamic conditions prior to knocking by taking into account the ignition chemistry in unburned gas, temperature fluctuations and self-acceleration effects due to pre-reactions. By the modeling approach and simulation methodology presented in this work the overall predictive capability for the virtual development of future knockproof SI engines is improved.
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Author: 
Author: Arun Cherumuttathu Ravindran
Author: Jinghu Hu
Author: Akio Kobayashi
Author: Kyoosik Shin
Author: F. Zhao
Author: 
Author: Fuquan Zhao
Author: Lino Guzzella
Author: Andreas Manz