A Mathematical Model of a Rotary Kiln for the Direct Reduction of Iron Ore PDF Download

Author:
Publisher:
ISBN:
Category :
Languages : en
Pages : 123

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Author: AMIT CHATTERJEE
Publisher: PHI Learning Pvt. Ltd.
ISBN: 8120346599
Category : Technology & Engineering
Languages : en
Pages : 328

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This book provides a fascinating study of the very important emerging field of direct reduction in which iron ore is ‘directly reduced’ in the solid-state, using either natural gas or non-coking coal, to produce a highly metallised material, referred to as sponge iron (or direct reduced iron). This intermediate product is subsequently melted in electric arc furnaces or induction furnaces (sometimes even in basic oxygen furnaces) to produce liquid steel. Such a process combination enables steel to be produced without using coking coal, which is an expensive input in the normal blast furnace—basic oxygen furnace route of steelmaking adopted in integrated steel plants. The book offers comprehensive coverage and critical assessment of various coal-based and gas-based direct reduction processes. Besides dealing with the application of the theoretical principles involved in the thermodynamics and kinetics of direct reduction, the book also contains some worked-out examples on sponge iron production. The concluding part of this seminal book summarises the present and future scenario of direct reduction, including the use of gas generated from coal in direct reduction processes. The book is primarily intended for the undergraduate and postgraduate students of metallurgical engineering. It is also a must-read for researchers, technologists and process metallurgists engaged in the rapidly developing field of direct reduction of iron oxides, which is of critical importance for India and other developing nations that are beginning to play a major role in global steelmaking.

Author: SARANGI, ARABINDA
Publisher: PHI Learning Pvt. Ltd.
ISBN: 8120351193
Category : Technology & Engineering
Languages : en
Pages : 346

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With a boom in the steel industry all over the world today, the demand of sponge iron has considerably increased as a feed (raw) material to steel making. The increase in the demand of sponge iron is also due to the fact that it is used for replacing coke making required for blast furnace processing. The primary objective of this book is to provide the basis, principles, fundamentals and theory of sponge iron production. This book, earlier titled as Sponge Iron Production in Rotary Kiln, is revised as per the feedback from students, faculty members and professionals. It, now, covers broad spectrum of alternative routes of iron making, therefore, the book is renamed as Alternative Routes to Iron Making. In this revised edition of the book, three new chapters have been added to fulfil the requirement of a textbook for various universities. NEW TO THIS EDITION • New chapters on: o Utilization of Sponge Iron o Environmental Pollution and Control in Sponge Iron Industries o Smelting Reduction Process • Inclusion of principle of fluidisation in fluidised bed processes • Description of Hyl III process with recent development of the process Primarily intended for undergraduate and postgraduate students of metal-lurgical engineering, this book is equally beneficial for researchers, and professionals engaged in DR processes and steel industries.

Author: Jagdish Chand Bansal
Publisher: Springer
ISBN: 9811315922
Category : Technology & Engineering
Languages : en
Pages : 949

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This two-volume book presents outcomes of the 7th International Conference on Soft Computing for Problem Solving, SocProS 2017. This conference is a joint technical collaboration between the Soft Computing Research Society, Liverpool Hope University (UK), the Indian Institute of Technology Roorkee, the South Asian University New Delhi and the National Institute of Technology Silchar, and brings together researchers, engineers and practitioners to discuss thought-provoking developments and challenges in order to select potential future directions The book presents the latest advances and innovations in the interdisciplinary areas of soft computing, including original research papers in the areas including, but not limited to, algorithms (artificial immune systems, artificial neural networks, genetic algorithms, genetic programming, and particle swarm optimization) and applications (control systems, data mining and clustering, finance, weather forecasting, game theory, business and forecasting applications). It is a valuable resource for both young and experienced researchers dealing with complex and intricate real-world problems for which finding a solution by traditional methods is a difficult task.

Author: K. K. Prasad
Publisher: New Age International
ISBN: 8122424015
Category : Iron, Sponge
Languages : en
Pages : 9

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Annotation About the Book: Now that India is virtually the only player in this field, an elaboration is needed with respect to more fundamental understanding as well as future prospects and needs, which this edition has tried to fulfill. It can now fulfill the need of a reference textbook in alternate iron making area for undergraduate and post graduate students in Metallurgical, Production, Manufacturing, Chemical, Materials and to a minor extent Mechanical Engineering disciplines. The aim of fulfilling the needs of entrepreneurs and plant operators has not only been retained; it has been elaborated. Further, the basic aspects have been presented in a way that is lucid and simple to understand and should serve as an incentive to the operators and entrepreneurs to develop a deeper understanding of the process. The project engineering section now gives guidelines sufficient to make a project report. Opportunities available to this process and the competition it faces has also been highlighted. A chapter on reaction kinetics has been included as also a section on iron ore and pellets. Other sections included are on Aerodynamics, Auto Ignition, Coal Throwing, etc. Rest of the text has been updated to the extent possible. Some advanced features have been introduced such as Mathematical Modeling, Computational Fluid Dynamics, Reduction Mechanism, etc. to give researchers in the area of food for thought. Contents: IntroductionRotary Kiln Process of Making Sponge IronThermodynamic Considerations: Feasibility of ReactionAerodynamics inside a Sponge Iron Rotary KilnMathematical Modelling in Rotary Kiln Sponge Iron MakingPhysical Movement of Solids inside a Rotary Kiln: Charge Movement and Coal Throwing/SlingingRequirement, Generation and Transfer of Heat in a Sponge Iron Rotary KilnReaction KineticsRaw Materials for Sponge Iron MakingAccretion or Ring Formation inside a Rotary KilnSponge Iron Properties: Re-oxidation and Auto-Ignition of Sponge IronUses of Sponge IronProcess Design, Engineering & Operational Aspects of an RK-DR PlantOther Uses of Rotary Kiln for Reduction PurposesEnvironmental Aspects of Sponge Iron Making in Rotary Kiln and Future Prospect.

Author: Global Institutes Amritsar and University of Mauritius
Publisher: GIAP Journals
ISBN: 8192578127
Category :
Languages : en
Pages : 461

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Author: Nihon Tekkō Kyōkai
Publisher:
ISBN:
Category : Iron
Languages : en
Pages : 996

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Author: Alkis Constantinides
Publisher:
ISBN: 9780071001687
Category : BASIC (Computer program language)
Languages : en
Pages : 626

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Author: Ludwig von Bogdandy
Publisher: Springer Science & Business Media
ISBN: 3662104008
Category : Science
Languages : en
Pages : 592

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For the English edition the book was revised by the authors, taking into account a number of suggestions of the readers of the German edition. Some of the most important publications in the field of iron ore reduction, which appeared since 1967, have been used to bring the manuscript as far as possible up to date. The kind assistance of Dr. K. BOHNENKAMP of the Max-Planck-Institut fUr Eisenforschung, Dusseldorf, was much appreciated in this respect. Ohapters 2.9 and 2.10, dealing with the reduction of molten oxide slags by solid carbon and with the contribution of the water-gas reaction to iron ore reduction, have been added for the English edition. Ohapter 2.9 has been completely revised with the kind assistance of Dr. H. J. GRABKE, Stuttgart. Dipl.-Ing. J. LODDE contributed to this edition by revising the bibliography. Owing to the rapid development of the blast furnace it was necessary to revise Ohapter 5 considerably. In this field many valuable suggestions have been made by Dipl.-Ing. G. LANGE and Dipl.-Ing. P. HEINRICH. Furthermore, Ohapters3 and 4 have been thoroughly revised by Dr.-Ing. E. FORSTER and Dr.-Ing. U. SCHIERLOH. Last, but not least, we have to thank our translators for their excellent work.

Author: Akwasi A. Boateng
Publisher: Butterworth-Heinemann
ISBN: 0128038535
Category : Technology & Engineering
Languages : en
Pages : 392

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Rotary Kilns—rotating industrial drying ovens—are used for a wide variety of applications including processing raw minerals and feedstocks as well as heat-treating hazardous wastes. They are particularly critical in the manufacture of Portland cement. Their design and operation is critical to their efficient usage, which if done incorrectly can result in improperly treated materials and excessive, high fuel costs. This professional reference book will be the first comprehensive book in many years that treats all engineering aspects of rotary kilns, including a thorough grounding in the thermal and fluid principles involved in their operation, as well as how to properly design an engineering process that uses rotary kilns. This new edition contains an updated CFD section with inclusion of recent case studies and in line with recent developments covers pyrolysis processes, torrefaction of biomass, application of rotary kilns in C02 capture and information on using rotary kilns as incinerators for hydrocarbons. - Provides essential information on fluid flow, granular flow, mixing and segregation, and aerodynamics during turbulent mixing and recirculation - Gives guidance on which fuels to choose, including options such as natural gas versus coal-fired rotary kilns - Covers principles of combustion and flame control, heat transfer and heating and material balances - New edition contains information on pyrolysis processes with low temperatures and torrefaction of biomass. It also covers calcination of petcoke, how rotary kilns are used as incinerators for chlorinated hydrocarbons. - Includes updated material on CFD simulation of kiln gas and solids flow with a selection of recent case studies.